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20

START-UP/OPERATION (CONT.)

BURNER FLAMES

 

Inspect the burner flames and 
compare them to the drawings in 
Figure 18. A properly operating 
burner should produce a soft blue 
flame.  Blue tips with yellow inner 
cones are satisfactory. The tips of 
the flame may have a slight yellow 
tint. The flame should not be all 
yellow or have a sharp blue-orange 
color. Contaminated air may cause 
an orange colored flame. A main 
burner adjustment is provided for 
L.P. gas water heaters only. This is 
a primary air controlling device and 
is located at the end of the burner 
venturi. (See Figure 19). Loosen the 
screw and open the device to 
sharpen the flame. Close the device 
to soften the flame. Retighten the 
screw after adjusting the flame. Natural gas models do not have a field 
adjustment. Contact a qualified service technician if the flame is not 
satisfactory.

  

WATER TEMPERATURE REGULATION

 

The thermostat is adjusted to its lowest temperature when it is shipped from 
the factory. Water temperature can be regulated by moving the temperature dial 
to the preferred setting. 

The preferred starting point is 120°F

. Align the 

index bar on the thermostat with the desired water temperature as shown in 
Figures 20 and 21. 

There is a hot water scald potential if the thermostat 

is set too high.

  

WARNING 

ADJUSTING THE THERMOSTAT PAST THE 120°F BAR ON THE 
TEMPERATURE DIAL WILL INCREASE THE RISK OF SCALD INJURY.

 

During low demand periods when  hot water is not being used, a lower 
thermostat setting will reduce energy losses and may satisfy your normal hot 
water needs. If hot water use is expected to be more than normal, a higher 
thermostat setting may be required to meet the increased demand.  
When leaving your home for extended periods (vacations, etc.) turn the 
temperature dial to its lowest setting. This will maintain the water at low 
temperatures with minimum energy losses and prevent the tank from freezing 
during cold weather.

  

WARNING 

HOT WATER CAN PRODUCE FIRST DEGREE BURNS WITHIN: 
 

3 SECONDS AT 140°F (60°C) 

 

20 SECONDS AT 130°F (54°C) 

 

8 MINUTES AT 120°F (49°C) 

WARNING 

HOUSEHOLDS WITH SMALL CHILDREN, ELDERLY, IMPAIRED OR 
DISABLED MEMBERS AND ANYONE WITH TEMPERATURE SENSITIVE 
SKIN MAY REQUIRE A LOWER TEMPERATURE SETTING TO REDUCE THE 
RISK OF SCALD INJURY.

   

STACKING 

Stacking occurs when short draws of hot water (3 gallons or less) are taken 
from the water heater tank. This causes increased cycling of the burner and can 
result in increased water temperatures at the hot water outlet. Always install 
an anti-scald device in the hot water supply line to reduce the risk of scald 
injury.

  

EMERGENCY SHUT DOWN

 

IMPORTANT: 

Should overheating occur or the gas supply fail to shut off, turn 

off the water heater’s manual gas control valve and call a qualified service 
technician.

 

OPERATINAL CONDITIONS

 

CONDENSATION 

Moisture from the products of combustion condenses on the tank surface and 
forms drops of water which may fall onto the burner or other hot surfaces. This 
will produce a “sizzling” or “frying” noise. 

This condensation is normal and 

should not be confused with a leaking tank.

 Condensation may increase or 

decrease at different times of the year.  
High efficient Energy Saver water heaters will produce larger amounts of 
condensation on initial light up or when a large amount of hot water is being 
used. 

Do not confuse this with a “tank leak”.

 Once the water reaches a 

temperature of 120°F and the tank warms up (usually 30 - 45 minutes), the 
condensation will stop.  
Operating the water heater at the lowest thermostat setting may increase the 
amount of condensation. Adjusting the thermostat slightly higher may eliminate 
this problem.   

IMPORTANT

: It is always recommended that a suitable drain pan be installed 

under the water heater to protect the area from water damage resulting from 
normal condensation production or a leaking tank or piping connections (See 
pages 5 and 6, “Location Requirements and Considerations”). Under no 
circumstances is the manufacturer to be held responsible for any water damage 
in connection with this water heater.

 

WATER HEATER SOUNDS 

During the normal operation of the water heater, sounds or noises may be 
heard. These noises are common and may result from the following: 
1.  Normal expansion and contraction of metal parts during periods of heat-up 

and cool-down . 

2. 

Condensation causes sizzling and popping within the burner area and 
should be considered normal.

 

 

 

 

 

Содержание PVCG

Страница 1: ...FREE SOAP AND WATER SOLUTION OR OTHER APPROVED METHOD IF A LEAK CANNOT BE FOUND BUT IS STILL SUSPECTED FOLLOW THE STEPS UNDER WHAT TO DO IF YOU SMELL GAS AS OUTLINED ON THIS PAGE FAILURE TO OBSERVE T...

Страница 2: ...quipped for use with one type gas only Check the data plate near the gas control valve for the correct gas FAILURE TO USE THE CORRECT GAS CAN CAUSE PROBLEMS WHICH CAN RESULT IN DEATH SERIOUS BODILY IN...

Страница 3: ...IBLE FLOOR HOWEVER WHEN THIS WATER HEATER IS INSTALLED OVER CARPETING THE CARPETING MUST BE PROTECTED BY A METAL OR WOOD PANEL BENEATH THE WATER HEATER AND EXTENDING BEYOND THE FULL WIDTH AND DEPTH OF...

Страница 4: ...W DO NOT SMOKE OR HAVE ANY OPEN FLAME NEAR THE FAUCET AT THE TIME IT IS OPEN REPAIR REPLACEMENT SERVICE AND CLEANING OF WATER HEATER PARTS MUST ONLY BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN IMPO...

Страница 5: ...and pressure relief valve or any labels or instruction materials applied to the water heater These labels must remain visible for reference by the user Do not remove these labels as they are a perman...

Страница 6: ...mit the water level to a maximum depth of 1 3 4 inches and be two inches wider than the heater and piped to an adequate drain Locate the water heater near a suitable inside drain Outside drains are su...

Страница 7: ...s BTUH inputs BTUH INPUT MIN SQ FEET WITH 8 CEILING TYPICAL ROOM SIZE WITH 8 CEILING 30 000 188 9 X 21 45 000 281 14 X 20 60 000 375 15 X 25 75 000 469 15 X 31 90 000 563 20 X 28 105 000 657 20 X 33 1...

Страница 8: ...ngs to achieve the required minimum free area Screens must not be smaller than 1 4 inch mesh If the free area through a particular design of louver or grille is known it should be used in calculating...

Страница 9: ...please note the following Use only Schedule 40 PVC CPVC or ABS DWV plastic pipe and fittings Maximum vent pipe length is 40 feet with three 90 degree long sweep elbows The minimum clearance from plast...

Страница 10: ...S TO ENTER THE HOME RESULTING IN CARBON MONOXIDE POISONING OR DEATH THROUGH THE WALL The vent terminal is a 45 degree elbow This is shipped with the water heater and must be used as the vent terminal...

Страница 11: ...es and Automatic Shut off Devices for Hot Water Supply Systems ANSI Z21 22 The function of the temperature and pressure relief valve is to discharge water in large quantities in the event of excessive...

Страница 12: ...Heat cannot be applied to the water fittings on the heater as they may contain nonmetallic parts If solder connections are used solder the pipe to the adapter before attaching the adapter to the hot a...

Страница 13: ...relief valve on the water heater to discharge or weep due to expansion of the heated water A diaphragm type expansion tank suitable for potable water will normally eliminate this weeping condition Pl...

Страница 14: ...e 16 and install as follows 1 Install a readily accessible manual shutoff valve in the gas supply line as recommended by the local utility Know the location of this valve and how to turn off the gas t...

Страница 15: ...TANT Subjecting the gas valve thermostat to pressures exceeding 14 W C 1 2 psi 3 7 kPa may cause damage resulting in an extremely hazardous condition If the code requires the gas lines to be tested at...

Страница 16: ...Water heater not located near an air moving device VENTILATION AND COMBUSTION AIR SUPPLY Sufficient fresh air supply for proper water heater operation Fresh air not taken from areas that contain nega...

Страница 17: ...ve If using liquid propane gas shut off the gas at the L P tank outside of your residence 7 Use an outside phone and immediately call the gas company and the fire department Give your name and address...

Страница 18: ...re water heater LIGHTING INSTRUCTIONS 1 STOP It is imperative that you read all the safety warnings before lighting the pilot 2 Remove outer and inner doors 3 Turn the temperature dial counterclockwis...

Страница 19: ...rnings before lighting the pilot 2 Remove outer and inner doors 3 Set the thermostat to its lowest setting Rotate clockwise 4 Depress the gas control knob slightly and turn clockwise to OFF If the kno...

Страница 20: ...RLY IMPAIRED OR DISABLED MEMBERS AND ANYONE WITH TEMPERATURE SENSITIVE SKIN MAY REQUIRE A LOWER TEMPERATURE SETTING TO REDUCE THE RISK OF SCALD INJURY STACKING Stacking occurs when short draws of hot...

Страница 21: ...EEN USED FOR A LONG PERIOD OF TIME GENERALLY TWO WEEKS OR MORE HYDROGEN GAS IS EXTREMELY FLAMMABLE AND CAN IGNITE WHEN EXPOSED TO A SPARK OR FLAME TO PREVENT THE POSSIBILITY OF INJURY UNDER THESE COND...

Страница 22: ...on at the thermostat Figure 22 Note that L P gas systems use reverse left handed threads on the manifold tube 6 Grasp the manifold tube and push down slightly to free the manifold pilot tube bleed tub...

Страница 23: ...ontrol valve thermostat repeat the previous procedure in reverse order Be sure to use Approved Teflon Tape or Pipe Joint Compound on the gas piping connections and fitting on the back of gas valve tha...

Страница 24: ...ower to outlet 5 Replace control cable 6 Temporarily jumper across the two terminal on the switch If the blower operates replace the switch 7 Check voltages Replace if defective 8 Replace blower BLOWE...

Страница 25: ...h correct orifice 4 Replace thermostat 5 Turn temperature dial to lower setting 6 Install adequate heater 7 Correct piping dip tube must be in cold inlet 8 Advise customer 9 Clean flue locate source a...

Страница 26: ...he proper gas type Natural gas thermostat will be marked FOR NATURAL GAS ONLY Propane gas thermostats will be marked FOR L P GAS ONLY REPAIR PARTS LIST ITEM NO PARTS DESCRIPTION 1 BLOWER MOTOR ASSEMBL...

Страница 27: ...27 REPAIR PARTS CONT PARTS ILLUSTRATION...

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