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14 

 

GAS SUPPLY AND PIPING

 

GENERAL INFORMATION

 

DANGER 

THIS WATER HEATER IS EQUIPPED FOR ONE TYPE OF GAS ONLY. 
DO NOT USE THIS WATER HEATER WITH ANY GAS OTHER THAN 
THE ONE LISTED ON THE DATA PLATE LOCATED NEAR THE GAS 
CONTROL. FAILURE TO USE THE CORRECT GAS CAN RESULT IN 
PROPERTY DAMAGE, BODILY INJURY, OR DEATH.

 

This water heater must only be connected to gas supplied by a 
commercial utility.

 

GAS PIPING 

Install the gas piping according to all local and state codes or with the 
”National Fuel Gas Code”, ANSI Z223.1 (NFPA 54)-Latest Edition. 

Do not use copper and brass piping and fittings (except tin-lined copper 
tubing) if the gas contains more than 0.3 grains of hydrogen sulfide per 
100 standard cubit feet of gas. Contact your local gas utility company if 
you are unsure about this.  
Table 2 and or Table 3 are provided as a sizing reference for commonly 
used gas pipe materials. Consult the “National Fuel and Gas Code” for the 
recommended gas pipe size of other materials.

 

DANGER 

THE GAS LINE MUST BE OF ADEQUATE SIZE SO AS TO PREVENT 
UNDUE PRESSURE DROP AND NEVER SMALLER THAN THE PIPE 
SIZE TO THE GAS VALVE ON THE WATER HEATER. FAILURE TO 
PROPERLY SIZE THE GAS LINE CAN CAUSE A FIRE OR EXPLOSION 
RESULTING IN PROPERTY DAMAGE, BODILY INJURY OR DEATH.

 

 

 
 
 
 
 
 
 
 

 

When installing gas piping, use a pipe joint compound that is resistant 
to the action of propane (LPG) gases. Apply the compound to male 
threads only. Do not apply the compound to the first 2 threads. Do not 
use TEFLON tape.

  

Do not use pipe joint compound or TEFLON tape on the union 
connection.  
When making pipe connections, use a back-up wrench to prevent any 
twisting of the control valve/thermostat assembly. Do not use 
excessive force when tightening the pipe joint at the thermostat inlet.

 

Refer to Figure 16 and install as follows: 

1. 

Install a readily accessible manual shutoff valve in the gas 
supply line as recommended by the local utility. Know the 
location of this valve and how to turn off the gas to this unit.

 

TABLE 3

 

LP GAS PIPE CAPACITY TABLE

 

Maximum capacity of pipe in thousands of BTU per hour of undiluted liquefied petroleum gases (at 11 inches water column pressure). Based on a 
Pressure Drop of 0.5 Inch Water Column. 

Nominal iron 
pipe size, in.

 

                                                 Length of Pipe, Feet 
   10            20             30           40             50            60             70            80            90           100           125          150

 

1/2 

275 189 152 129 114 103  96  89  83  78  69  63 

3/4 

567 393 315 267 237 217 196 185 173 162 146 132 

1071 732 590 504 448 409 378 346 322 307 275 252 

1-1/4 

2205 1496 1212 1039  913  834  771  724  677  630  567  511 

 

Example: Input BTU requirement of the water heater, 100,000 BTUH                        Total pipe length, 80 feet = 3/4" IPS required. 

TABLE 2

 

NATURAL GAS PIPE CAPACITY TABLE (CU. FT./HR)

 

Capacity of gas pipe of different diameters and lengths in cu. ft. per hr. with pressure drop of 0.3 in.  
and specific gravity of 0.60 (natural gas). 

Nominal 
Iron Pipe 
Size, Inches

 

                                      

Length of Pipe, Feet 

 
 
  10             20            30           40          50           60           70          80           90       100

 

1/2  132 92  73 63 56 50 46 43 40 38 
3/4 

278 190 152 130 115 105 96 90 84 79 

520 350 285 245 215 195 180 170 160 150 

1-1/4  1050 730  590 500 440 400 370 350 320 305 
1-1/2  1600 1100 890 760 670 610 560 530 490 460 

After the length  of pipe has been determined, select the pipe size which will provide the minimum cubit feet per 
hour required for the gas input rating of the water heater. By formula:  
 

 Cu. Ft. Per Hr. Required   = 

Gas Input of Water Heater (BTU/HR) 
Heating Value of Gas (BTU/FT³) 

The gas input of the water heater is marked on the water heater data plate. The heating value of the gas 
(BTU/FT3) may be determined by consulting the local natural gas utility. 

WARNING 

CONTAMINANTS IN THE GAS PIPING 
MAY FOUL THE THERMOSTAT CAUSING 
A MALFUNCTION, FIRE, OR EXPLOSION. 
BE SURE ALL GAS PIPING IS CLEAN AND 
CLEAR ON THE INSIDE BEFORE 
ATTACHING THE GAS LINE.

 

 

Содержание PVCG

Страница 1: ...FREE SOAP AND WATER SOLUTION OR OTHER APPROVED METHOD IF A LEAK CANNOT BE FOUND BUT IS STILL SUSPECTED FOLLOW THE STEPS UNDER WHAT TO DO IF YOU SMELL GAS AS OUTLINED ON THIS PAGE FAILURE TO OBSERVE T...

Страница 2: ...quipped for use with one type gas only Check the data plate near the gas control valve for the correct gas FAILURE TO USE THE CORRECT GAS CAN CAUSE PROBLEMS WHICH CAN RESULT IN DEATH SERIOUS BODILY IN...

Страница 3: ...IBLE FLOOR HOWEVER WHEN THIS WATER HEATER IS INSTALLED OVER CARPETING THE CARPETING MUST BE PROTECTED BY A METAL OR WOOD PANEL BENEATH THE WATER HEATER AND EXTENDING BEYOND THE FULL WIDTH AND DEPTH OF...

Страница 4: ...W DO NOT SMOKE OR HAVE ANY OPEN FLAME NEAR THE FAUCET AT THE TIME IT IS OPEN REPAIR REPLACEMENT SERVICE AND CLEANING OF WATER HEATER PARTS MUST ONLY BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN IMPO...

Страница 5: ...and pressure relief valve or any labels or instruction materials applied to the water heater These labels must remain visible for reference by the user Do not remove these labels as they are a perman...

Страница 6: ...mit the water level to a maximum depth of 1 3 4 inches and be two inches wider than the heater and piped to an adequate drain Locate the water heater near a suitable inside drain Outside drains are su...

Страница 7: ...s BTUH inputs BTUH INPUT MIN SQ FEET WITH 8 CEILING TYPICAL ROOM SIZE WITH 8 CEILING 30 000 188 9 X 21 45 000 281 14 X 20 60 000 375 15 X 25 75 000 469 15 X 31 90 000 563 20 X 28 105 000 657 20 X 33 1...

Страница 8: ...ngs to achieve the required minimum free area Screens must not be smaller than 1 4 inch mesh If the free area through a particular design of louver or grille is known it should be used in calculating...

Страница 9: ...please note the following Use only Schedule 40 PVC CPVC or ABS DWV plastic pipe and fittings Maximum vent pipe length is 40 feet with three 90 degree long sweep elbows The minimum clearance from plast...

Страница 10: ...S TO ENTER THE HOME RESULTING IN CARBON MONOXIDE POISONING OR DEATH THROUGH THE WALL The vent terminal is a 45 degree elbow This is shipped with the water heater and must be used as the vent terminal...

Страница 11: ...es and Automatic Shut off Devices for Hot Water Supply Systems ANSI Z21 22 The function of the temperature and pressure relief valve is to discharge water in large quantities in the event of excessive...

Страница 12: ...Heat cannot be applied to the water fittings on the heater as they may contain nonmetallic parts If solder connections are used solder the pipe to the adapter before attaching the adapter to the hot a...

Страница 13: ...relief valve on the water heater to discharge or weep due to expansion of the heated water A diaphragm type expansion tank suitable for potable water will normally eliminate this weeping condition Pl...

Страница 14: ...e 16 and install as follows 1 Install a readily accessible manual shutoff valve in the gas supply line as recommended by the local utility Know the location of this valve and how to turn off the gas t...

Страница 15: ...TANT Subjecting the gas valve thermostat to pressures exceeding 14 W C 1 2 psi 3 7 kPa may cause damage resulting in an extremely hazardous condition If the code requires the gas lines to be tested at...

Страница 16: ...Water heater not located near an air moving device VENTILATION AND COMBUSTION AIR SUPPLY Sufficient fresh air supply for proper water heater operation Fresh air not taken from areas that contain nega...

Страница 17: ...ve If using liquid propane gas shut off the gas at the L P tank outside of your residence 7 Use an outside phone and immediately call the gas company and the fire department Give your name and address...

Страница 18: ...re water heater LIGHTING INSTRUCTIONS 1 STOP It is imperative that you read all the safety warnings before lighting the pilot 2 Remove outer and inner doors 3 Turn the temperature dial counterclockwis...

Страница 19: ...rnings before lighting the pilot 2 Remove outer and inner doors 3 Set the thermostat to its lowest setting Rotate clockwise 4 Depress the gas control knob slightly and turn clockwise to OFF If the kno...

Страница 20: ...RLY IMPAIRED OR DISABLED MEMBERS AND ANYONE WITH TEMPERATURE SENSITIVE SKIN MAY REQUIRE A LOWER TEMPERATURE SETTING TO REDUCE THE RISK OF SCALD INJURY STACKING Stacking occurs when short draws of hot...

Страница 21: ...EEN USED FOR A LONG PERIOD OF TIME GENERALLY TWO WEEKS OR MORE HYDROGEN GAS IS EXTREMELY FLAMMABLE AND CAN IGNITE WHEN EXPOSED TO A SPARK OR FLAME TO PREVENT THE POSSIBILITY OF INJURY UNDER THESE COND...

Страница 22: ...on at the thermostat Figure 22 Note that L P gas systems use reverse left handed threads on the manifold tube 6 Grasp the manifold tube and push down slightly to free the manifold pilot tube bleed tub...

Страница 23: ...ontrol valve thermostat repeat the previous procedure in reverse order Be sure to use Approved Teflon Tape or Pipe Joint Compound on the gas piping connections and fitting on the back of gas valve tha...

Страница 24: ...ower to outlet 5 Replace control cable 6 Temporarily jumper across the two terminal on the switch If the blower operates replace the switch 7 Check voltages Replace if defective 8 Replace blower BLOWE...

Страница 25: ...h correct orifice 4 Replace thermostat 5 Turn temperature dial to lower setting 6 Install adequate heater 7 Correct piping dip tube must be in cold inlet 8 Advise customer 9 Clean flue locate source a...

Страница 26: ...he proper gas type Natural gas thermostat will be marked FOR NATURAL GAS ONLY Propane gas thermostats will be marked FOR L P GAS ONLY REPAIR PARTS LIST ITEM NO PARTS DESCRIPTION 1 BLOWER MOTOR ASSEMBL...

Страница 27: ...27 REPAIR PARTS CONT PARTS ILLUSTRATION...

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