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32

IMPORTANT:

Do not operate the

system for extended periods without
filters. A portion of the dust entrained in
the air may temporarily lodge in the air
duct runs and at the supply registers.
Any recirculated dust particles will be
heated and charred by contact with the
furnace heat exchanger. This residue
will soil ceilings, walls, drapes, carpets,
and other household articles.

SYSTEM OPERATION
INFORMATION

Advise The Customer To:

1. Keep the air filters clean. The heating

system will operate better, more
efficiently and more economically.

2. Arrange the furniture and drapes so

that the supply air registers and the
return air grilles are unobstructed.

3. Close doors and windows. This will

reduce the heating load on the
system.

4. Avoid excessive use of kitchen &

bathroom exhaust fans.

5. Do not permit the heat generated by

television, lamps or radios to
influence the thermostat operation.

6 Except for the mounting platform,

keep all combustible articles three
feet from the furnace and vent
system.

7.

IMPORTANT

Replace all blower

doors and compartment covers after
servicing the furnace. Do not operate
the unit without all panels and doors
securely in place.

8. Proper operation of the system with

constant air circulation.

COMBUSTIBLE MATERIAL MUST
NOT BE PLACED ON OR AGAINST
THE FURNACE JACKET OR WITHIN
THE SPECIFIED CLEARANCES OF
THE VENT PIPE. THE AREA AROUND
THE FURNACE MUST BE KEPT
CLEAR AND FREE OF ALL
COMBUSTIBLE MATERIALS
INCLUDING GASOLINE AND OTHER
FLAMMABLE VAPORS AND LIQUIDS.
PLACEMENT OF COMBUSTIBLE
MATERIALS ON, AGAINST OR
AROUND THE FURNACE JACKET
CAN CAUSE AN EXPLOSION OR
FIRE RESULTING IN PROPERTY
DAMAGE, PERSONAL INJURY OR
DEATH. THE FURNACE OWNER
SHOULD BE CAUTIONED THAT THE
FURNACE AREA MUST NOT BE
USED AS A BROOM CLOSET OR FOR
ANY OTHER STORAGE PURPOSES.

ANNUAL INSPECTION

The furnace should operate for many
years without excessive scale build-up
in the flue passageways, however, it is
recommended that a qualified installer,
service agency, or the gas supplier
actually inspect the flue passageways,
the vent system and the main and pilot
burners for continued safe operation
paying particular attention to
deterioration from corrosion or other
sources.

HOLES IN THE VENT PIPE OR HEAT
EXCHANGER CAN CAUSE TOXIC
FUMES TO ENTER THE HOME
RESULTING IN CARBON
MONOXIDE POISONING OR DEATH.
THE VENT PIPE OR HEAT
EXCHANGER MUST BE REPLACED
IF THEY LEAK.

If during inspection the flue
passageways and vent system are
determined to require cleaning, the
following procedures should be
followed

(by a qualified installer,

service agency, or gas supplier):

1.

Turn off electrical power to the
furnace and set the thermostat
lever to the lowest temperature.

2.

Shut off the gas supply to the
furnace either at the meter or at
a manual valve in the supply
piping.

3. Remove burner door. On downflow

models, the blower door and
burner door flange must also be
removed.

4. Disconnect gas supply piping from

gas valve.

5. Remove screws (4) connecting the

burner tray to the center panel.

6. Disconnect wiring to the gas valve.

Make sure to mark all wires
disconnected for proper
reconnection.

7. Remove burner tray and manifold

assembly from the unit.

8. Remove all screws in the unit top

plate. Remove the top plate along
with connecting pressure switch
from the unit.

9. Remove screws connecting draft

inducer to center panel. Also
remove wiring to draft inducer at
this time.

10. Remove screws (11) on perimeter

of heat exchanger. If hot surface
ignition is present, remove the
connecting screws along with
associated wiring at this time.

11. In an upward and forward motion,

lift heat exchanger from the unit.

12. Flush each heat exchanger tube

with water from a hose and blow
out with air to remove excessive
moisture. If heat exchanger is
blocked, especially with soot, and
cannot be flushed, it must be
replaced.

13. Reassemble (steps 1 through 11 in

reverse order. 

• IMPORTANT: 

It is recommended

that at the beginning of the heating
season and approximately midway
in the heating season a visual
inspection be made of the main
burner flames and pilot flame on
standing pilot models for the desired
flame appearance by a qualified
installer, service agency, or the gas
supplier.

• IMPORTANT: 

It is also

recommended that at the beginning
of the heating season, the flame
sensor on hot surface ignition
models be cleaned with steel wool
by a qualified installer, service
agency, or the gas supplier.

IMPORTANT:

It is recommended

that an annual inspection and
cleaning of all furnace markings be
made to assure legibility. Attach a
replacement marking, which can be
obtained through the distributor, if
any are found to be illegible or
missing.

IMPORTANT: FOR Nox MODELS –

At the beginning of the heating season
a visual inspection of the Nox device
should be made to ensure they have
not become obstructed by insects
nests or anything else which may
effect performance.

REPLACEMENT PARTS

Contact your local distributor for a
complete parts list. See enclosed
sheet.

TROUBLESHOOTING

Refer to Figure 29 for determining
cause of unit problems.

WIRING DIAGRAM

Figures 30 and 31 are complete wiring
diagrams for the furnace and power
sources.

WARNING

!

WARNING

!

Содержание GLH series

Страница 1: ...INSTALLATION INSTRUCTIONS FOR UPFLOW UPFLOW HORIZONTAL AND DOWNFLOW INDUCED DRAFT GAS FURNACES GPH GPJ GLH GLJ SERIES Click anywhere in this document to return to HVAC inspection Installation Diagnosi...

Страница 2: ...furnace ground to electrical panel DC microamp A flame signal hot surface ignition units Correct control voltage Measure and set heat anticipator amperage Air conditioning low voltage wires connected...

Страница 3: ...THE FURNACE INSPECT ALL PARTS FOR DAMAGE PRIOR TO INSTALLATION AND START UP CONTENTS Safety Precautions 4 Installation Check List 2 General Information 5 Location Requirements and Considerations 5 Com...

Страница 4: ...LATE WHEN A FURNACE IS INSTALLED SO THAT SUPPLY DUCTS CARRY AIR CIRCULATED BY THE FURNACE TO AREAS OUTSIDE THE SPACE CONTAINING THE FURNACE THE RETURN AIR SHALL ALSO BE HANDLED BY DUCT S SEALED TO THE...

Страница 5: ...llation in attics as well as alcoves utility rooms closets and crawlspaces 5 IMPORTANT Support this unit when installed For attic or crawl space installation horizontal furnaces may be installed on co...

Страница 6: ...D UPFLOW HORIZONTAL MODELS TOP LEFT SIDE FRONT RIGHT SIDE BOTTOM 24 1 2 26 13 16 26 5 8 24 11 32 24 11 32 19 32 9 16 24 7 16 28 1 16 26 5 8 14 3 8 11 1 2 34 1 5 8 DIA 23 15 20 D 7 8 DIA 7 8 DIA 19 32...

Страница 7: ...2 23 11 32 15 5 8 23 5 8 0 0 0 1 3 6 140 lbs 15 24 1 2 23 11 32 15 5 8 23 5 8 0 0 0 1 3 6 150 lbs TOP BOTTOM 24 1 2 19 3 4 C A B D LOW VOLTAGE GAS CONNECTION ELECTRIC CONNECTION E S A R A 26 5 8 26 13...

Страница 8: ...sure drop including evaporator coil if used of the entire system should not exceed 0 5 w c Be sure to have adequate space for unit filter IMPORTANT Some high efficiency filters have a greater than nor...

Страница 9: ...E TO INSTALL A BASE PLATE COULD CAUSE PRODUCTS OF COMBUSTION TO BE CIRCULATED INTO THE LIVING SPACE AND CREATE POTENTIALLY HAZARDOUS CONDITIONS INCLUDING CARBON MONOXIDE POISONING OR DEATH 2 If summer...

Страница 10: ...ly If this unit is mounted in a closet the door must be closed when making this check of the installation DO NOT reset the overtemperature switch without taking corrective action to assure that an ade...

Страница 11: ...with tight construction contemporary construction outside air may still be required for the furnace to operate and vent properly Outside air openings should be sized the same as for a confined space...

Страница 12: ...uare inch for each 2000 BTUH of total input rating for all equipment in the enclosure Here are typical duct sizes FIGURE 8 OUTSIDE AIR USING A HORIZONTAL INLET OUTLET B Method 2 One permanent opening...

Страница 13: ...THE NATIONAL FUEL GAS CODE ANSI Z223 1 AND OR THE NATURAL GAS INSTALLATION CODE CSA B149 1 2 FOR PROPER INSTALLATION PRACTICES SINGLE WALL VENT CONNECTORS TO B 1 VENT OR MASONRY CHIMNEYS MAY BE USED U...

Страница 14: ...l height above the highest connected equipment draft hood or flue collar 3 Must rise 1 4 per foot away from the furnace on horizontal runs and be supported with straps or hangers so it has no sags or...

Страница 15: ...ust fans such as range hoods and bathroom exhausts so they will operate at maximum speed Do not operate a summer exhaust fan Close fireplace dampers 4 Follow the lighting instructions Place the applia...

Страница 16: ...rnace Consult the local gas company for the location of the manual main shut off valve The gas line and manual gas valve must be adequate in size to prevent undue pressure drop and never smaller than...

Страница 17: ...LP gas 54 55 WARNING LP CONVERSION NOTE For installation see specific LP kit installation instructions The valve can be converted to use liquefied petroleum LP gas by replacing the pressure regulator...

Страница 18: ...LP storage tank may require supplemental heat to maintain proper pressure levels FIGURE 13 TYPICAL HOSE CONNECTION TO LINE PRESSURE TAP Maximum capacity of pipe in thousands of BTU per hour of undilu...

Страница 19: ...ON THE RATING PLATE TO CHECK FURNACE INPUT 1 Make certain that all other gas appliances are shut off with the exception of pilot burners 2 Start the furnace 3 Time the meter to measure the time requir...

Страница 20: ...Electrical Code Part 1 CSA Standard C22 1 and local building codes This can be obtained from National Fire Protection Association Batterymarch Park Quincy MA 02269 Canadian Standards Association 178...

Страница 21: ...IONS BELOW IMPORTANT ONLY TWIN FURNACES WITH IDENTICAL CONTROL BOARDS IMPORTANT ONLY BOTTOM RETURNS CAN BE USED NO MORE THAN TWO FURNACES CAN SHARE THE SAME SUPPLY AND RETURN FURNACES MUST HAVE SAME H...

Страница 22: ...22 I400 FIGURE 17 UT Electronic Controls 1028 928 CONTROL BOARD TWINNING CONNECTION SINGLE STAGE OPERATION a099201...

Страница 23: ...23 FIGURE 18 UTEC 1028 928 CONTROL BOARD TWINNING CONNECTION TWO STAGE OPERATION a099301...

Страница 24: ...ers go out the induced draft blower stops after a 5 second post purge and the negative pressure switch es open 9 The main blower continues until timed off by the setting on the integrated furnace cont...

Страница 25: ...t available on GPJ or GLJ IMPORTANT Do not connect any motor speeds to HEAT or COOL if you use the HEAT COOL terminal 5 If heating and continuous speed are the same jump across FAN and HEAT terminals...

Страница 26: ...subtract the return air temperature from the supply air temperature The difference is the temperature rise 5 Compare the measured temperature rise to the approved temperature rise range listed on the...

Страница 27: ...27 BLOWER PERFORMANCE DATA GPH UPFLOW HORIZONTAL MODELS BLOWER PERFORMANCE DATA GLH DOWNFLOW MODELS...

Страница 28: ...28 BLOWER PERFORMANCE DATA GLJ DOWNFLOW MODELS ONLY BLOWER PERFORMANCE DATA GPJ UPFLOW HORIZONTAL MODELS...

Страница 29: ...manually reset DO NOT jumper or reset this switch If this switch should trip a qualified installer service agency or the gas supplier should be called to diagnose and or correct the source of trippin...

Страница 30: ...2 125 000 and 150 000 BTUH units require removal of 7 segment of filter and frame to get proper width for a side filter TABLE 7 FILTER SIZES MAINTENANCE WARNING FIGURE 25 RESIZING FILTERS FRAME NOTE S...

Страница 31: ...D SIDE RETURN FIGURE 28 DOWNFLOW FILTER INSTALLATION FILTER ROD 45 24095 01 FILTER ROD SUPPORT ANGLE AE 60520 01 FILTER SUPPORT ANGLE SEE ANGLE DETAIL AE 61883 01 FILTER ROD SUPPORT ANGLE AE 60520 01...

Страница 32: ...cleaning the following procedures should be followed by a qualified installer service agency or gas supplier 1 Turn off electrical power to the furnace and set the thermostat lever to the lowest tempe...

Страница 33: ...33 FIGURE 29 TROUBLESHOOTING FLOWCHART continued on next page PREPURGE...

Страница 34: ...34 FIGURE 29 TROUBLESHOOTING FLOWCHART CONTINUED 92 22744 19 01...

Страница 35: ...35 FIGURE 30 FOR MODELS WITH UT ELECTRONIC CONTROLS 1028 928 INTEGRATED FURNACE CONTROL AND DIRECT SPARK IGNITION...

Страница 36: ...36 CM 0103 FIGURE 31 FOR MODELS WITH UT ELECTRONIC CONTROLS 1012 925 INTEGRATED FURNACE CONTROL AND HOT SURFACE IGNITION...

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