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Page 24

13. Check-Test

Start (cont'd)

Installation Instructions for Optional Screened Air Hood for
Outdoor Units (Options AS2, AS6, AS7) and Filter Sections
for Indoor Units (Options AW3, AW6)

CAUTION: It is
recommended that the
inlet to the outside air
hood NOT be facing into
prevailing wind.

ADDENDUM SECTION

recommended that the tempered makeup air entering the building be
tested at its point of discharge from the heating unit. The table below
shows limits for various substances including carbon monoxide.

Certified, portable detector tubes may be used; follow the manufacturer's

instructions.

Limits Based on Eight-Hour Exposure and a Five-Day Week (Guide Only)

Substance

Percent

PPM

Acetaldehyde

.001

1 0

Carbon Dioxide

.250

2500

Carbon Monoxide

.001

1 0

Formaldehyde

.000025

0.25

Nitrogen Dioxide

.0001

1

Sulphur Dioxide

.00005

0.5

Note: At 100°F rise the CO

2

 concentration will be about 2500 ppm.

After Startup (cont'd)

DANGER: The gas burner in this direct gas-fired system is designed and equipped to provide
safe and economically controlled complete combustion. However, if the installation does not
permit the burner to receive the proper supply of combustion air, complete combustion may
not occur. The result is incomplete combustion which produces carbon monoxide, a poisonous
gas that can cause death.
Always comply with the combustion air requirements in the installation codes and operating
instructions. The amount of air over the burner must be within the specified range. The burner
profile plates are set at the factory to match CFM requirements. Do not adjust the burner
profile plates without contacting a factory representative. FAILURE TO PROVIDE PROPER
COMBUSTION AIR CAN RESULT IN A HEALTH HAZARD WHICH CAN CAUSE PROPERTY
DAMAGE, SERIOUS INJURY, AND/OR DEATH. Direct-fired installations should provide for
air changes as required by the applicable installation codes.

All of these air inlet accessories are designed to be attached directly to the
system cabinet. To prevent damage, it is recommended that the system be set
in its permanent location before installing the air hood or filter cabinet option.
All are shipped separately; installation requirements depend on the size (see
below).

See Paragraph 6 for the dimensions of these optional accessories.

Provide a minimum of 14" (356mm) clearance from the bottom of the air hood
to the mounting surface.

TABLE Identifying Options by ITEM and Application

ITEM

Options

Description

For Sizes

Installation Requirements

1

AS2, AS6, 
AS7

Outdoor Screened Air Hood 
with and without filters

1-20, 1-40, 1-50, 
1-65, 2-80, 2-120

Factory Assembled; Field Installed - 
Follow instructions on page 25.

2

AS2, AS6, 
AS7

Outdoor Screened Air Hood 
with and without filters

3-180, 3-260

Field Assembled and Installed - 
Follow instructions pages 25 to 28.

3

AW3, 
AW6

Indoor Filter Cabinet with 
Filters

All

Factory Assembled; Field Installed - 
Follow instructions on page 25.

Содержание RDF 1-20-3

Страница 1: ...tem provides tempered makeup air Makeup air is defined as air that enters a building or area due to negative pressure created by an air exhaust load in excess of the volume of entering air This system...

Страница 2: ...account through standard engineering methods the structure s designed infiltration rate by providing properly sized relief openings by interlocking a powered exhaust system or by a combination of thes...

Страница 3: ...e Sensor Option AR32 Toggle Switch Option AR36 Photohelic Pressure Sensor Option AR37 Photohelic Pressure Sensor If an optional remote console is ordered these controls are mounted on the console The...

Страница 4: ...al to the width of the unit Top View Control Side Front View Rear View A Full Length of Outside of Curb Cap D Inside of Curb Cap Z Y B Cabinet Height 2 5 8 67 Control Compartment Blower Compartment Su...

Страница 5: ...88 37 1 8 44 3 16 84 13 16 45 1 2 24 1 2 10 1 2 5 7 16 14 9 32 15 5 8 21 29 32 19 1 8 2 80 3 2 120 3 88 48 11 16 68 1 4 84 13 16 69 1 2 52 16 1 4 5 5 16 10 15 16 15 1 2 27 9 32 27 7 32 3 180 3 3 260...

Страница 6: ...placed directly on a surface cross supports should be placed underneath the rails at the ends and at the cabinet joint Refer to FIGURE 4 IMPORTANT NOTE Mount an outdoor unit with a minimum of 14 clear...

Страница 7: ...8 1 7 8 48 1 7 8 48 Roof Curb Ductwork for Bottom Discharge Option AQ1 or AQ3 Roof Curb Ductwork for Optional Return Air Airflow See IMPORTANT NOTE on the left Roof Curb Dimensions for Model RDF Serie...

Страница 8: ...tolerance of 1 8 5 Level the roof curb To ensure a good weatherproof seal between the unit curb cap and the roof curb the roof curb must be leveled in both direc tions with no twist end to end Shim as...

Страница 9: ...system is automatically controlled to maintain a set building pressure the en tering air will travel naturally toward the relief areas at the perimeter walls using the building structure as the distr...

Страница 10: ...the type of construction of the roof wood joist steelbar joist steel truss pre cast concrete etc and the ceiling hung flush etc o Rectangular ducts should be constructed of not lighter than No 26 U S...

Страница 11: ...er Light and Potentiometer If ordered the optional remote console is shipped separately Re mote consoles include terminal blocks for wiring Depending on what gas control or inlet air options were orde...

Страница 12: ...normally open differential pressure switch that senses air pressure across the filter bank There are field installation procedures that must be done for the proper operation of the dirty filter indic...

Страница 13: ...valve will not open If the actual temperature of the outside air is above the setpoint on the outside air control the burner will not ignite may modulate to satisfy discharge setting would shutdown co...

Страница 14: ...t this switch The pressure null switch is Dwyer 1460 0 with a range of 01 12 w c The pressure null switch is a diaphragm operated differential pressure switch used in makeup air applications to contro...

Страница 15: ...n AR33 or AR34 and or with Gas Control Option AG37 or AG51 If the system includes Air Control Option AR33 the discharge damper is con trolled by a field supplied 0 10VDC or 4 20 milliamp signal If the...

Страница 16: ...dance with the requirements of the National Fuel Gas Code ANSI Z223 1 latest edition or CAN1 B149 1 and B149 2 Gas supply piping installation must conform with good practice and with all local codes R...

Страница 17: ...te on a natural gas pilot supply pressure of 3 5 w c or propane gas of 6 0 w c Measure both operating pressure and pilot supply pressure with the blower in operation Manifold pressure is defined as th...

Страница 18: ...ocedure in Paragraph 13 Motor Loads Use an ammeter to check motor amps Amps may be adjusted downward by reducing blower RPM or by increasing duct system static pres sure For accurate amps read the mot...

Страница 19: ...k Test Start FIGURE 26 Control Locations in the Electrical Compartment RDF Series 3 Direct Fired Systems NOTE Locations may not be identical but controls should be smilar Check Test Startup Procedures...

Страница 20: ...oIf equipped with any manually reset devices such as an optional firestat limit switch a high limit switch and or optional high gas pressure switch reset devices Check setpoint on the high ambient bu...

Страница 21: ...oosen the setscrew on the side of the pulley away from the motor c Turn adjustable half of the pulley inward to increase blower speed One turn of the pulley will change speed 8 to 10 d Tighten the set...

Страница 22: ...er 2 Model No AG3 Two Stage with Two Stage Ductstat MV 7 Serial No AG30 orAG31 Maxitrol Series 14 Outside Air Only Amplifier A1014 MV 8 Serial No AG32 Maxitrol Series 14A Outside Air Only Amplifier A1...

Страница 23: ...k the main burner inlet gas pressure If the main inlet gas pressure is lower than stated on the rating plate full burner firing rate will not be achieved Check main gas supply service regulator for ad...

Страница 24: ...irements in the installation codes and operating instructions The amount of air over the burner must be within the specified range The burner profile plates are set at the factory to match CFM require...

Страница 25: ...ate N A 2 91584 2 98764 Filter Block Off Sections N A 6 95335 6 96335 Permanent Filters 12 N A 1 87251 2 94383 Sheetmetal Screws 10 x 1 2 long Screws 1 4 20 x 5 8 long bolt type Hex Nuts 1 4 20 Keps S...

Страница 26: ...inet Post Bottom Filter Channel with Blockoff Plate assembled in 1B P N 91578 Intermediate Cabinet Post Center Channel Assy Step 1C Assemble Outer Side of Filter Rack Options AS6 and AS7 only Parts Re...

Страница 27: ...tach Assembled Cabinet Section 4 Assemble Air Inlet Hood Section P N 91569 Right Side of Hood P N 91568 Left Side of Hood Step 4A Attach Hood Sides Attach the sides to the interme diate posts and bott...

Страница 28: ...er Louver Supports Step 4E Install Louvers Parts Required Two factory assembled louver sec tions 19 screws 1 2 long and five Tinnerman clips Position one louver section in the left side of the hood at...

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