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Page 10

Always introduce fresh makeup air so that it moves across the greatest dis-
tance within the room or building before reaching an exhauster.
Proper sizing of warm air ductwork is necessary to ensure a satisfactory heat-
ing installation. The recognized authority for such information is the Air Con-
ditioning Contractors Association, 1228 17th Street, N.W., Washington, DC
20036. A manual covering duct sizing in detail may be purchased directly
from them.

10. Electrical

Supply,
Connections,
and Controls

All electrical wiring and connections including electrical grounding must be in
accordance with the National Electric Code ANSI/NFPA No. 70 (latest edition)
or the Canadian Electrical Code Part 1-C.S.A. Standard C22.1. Check any
local ordinances or utility company requirements that apply.

Run a separate line voltage supply directly from the building electrical panel
to the disconnect switch for the system. All external wiring must be within
approved conduit and have a minimum temperature rise rating of 60°C. For
motor load amps, see Paragraph 12 or check the motor nameplate. System
FLA is on the rating plate.

Specific wiring diagrams and complete instructions are packed with each unit
and should be kept readily accessible in legible condition.

9. Distribution of

Makeup Air
(cont'd)

Sizing and
Installation of
Distribution
Ductwork

(See  FIGURE 1, page 4,
for duct dimensions.)

Wire Gauge - 100 ft (30M) maximum
Full Load 
Amps

5 10 15 20 25 30 35 40

Wire 
Gauge

14 14 12 10 8

8

6

6

Disconnect Switch

A safety disconnect is required. Refer to FIGURE 8 for recommended loca-
tion and install the disconnect switch in accordance with Article 430 of the
National Electrical Code ANSI/NFPA 70 or in accordance with Canadian Elec-

o

The type of duct installation depends in part on the type of construction of
the roof (wood joist, steelbar joist, steel truss, pre-cast concrete, etc.) and
the ceiling (hung, flush, etc.).

o

Rectangular ducts should be constructed of not lighter than No. 26 U.S.
gauge galvanized iron or No. 24 B&S gauge aluminum.

o

All duct sections 24" or wider, and over 48" in length, should be cross-
broken on top and bottom and have seams or angle-iron braces. Joints
should be S and drive strip or locked.

o

Warm air ducts should not contact masonry walls. Insulate around all air
ducts through masonry walls with not less than 1/2" of insulation.

o

Insulate all exposed warm air ducts passing through an unheated space
with at least 1/2" thickness of insulation.

o

Duct Supports - Suspend all ducts securely from adjacent building
members. Do not support ducts from unit duct connections.

o

Duct Connections - At the heater, use a flexible canvas connection on
indoor units to eliminate vibration transmission.
On outdoor roof curb, down discharge connections, either drop an appro-
priate sized and flanged duct into the roof curb prior to setting the unit or
attach ductwork to the bottom flange (using curb dividers as ductwork). If
dropping ductwork from the top, it is recommended that the top perimeter
be sealed above and below the added ductwork. Do not use screws. See
ductwork connection locations and sizing, pages 7 and 9.
On outdoor horizontal installations, the ducts can be slid over the flange
of the heater and then sealed for an airtight and watertight fit. On horizon-
tal duct-to-heater connections and connections to the flanges at the
bottom of the curb, use sheetmetal screws to fasten ducts to the heater
flange. Use stiffening flanges around the perimeter of all duct connec-
tions.

o

Return Air Duct - The return air duct must be sized for a pressure drop
of .5" w.c. at 2440 fpm in order to balance the system. 
If not sized
properly, there may be difficulty in obtaining the desired airflow over the
burner when the return air damper is full open.

Содержание RDF 1-20-3

Страница 1: ...tem provides tempered makeup air Makeup air is defined as air that enters a building or area due to negative pressure created by an air exhaust load in excess of the volume of entering air This system...

Страница 2: ...account through standard engineering methods the structure s designed infiltration rate by providing properly sized relief openings by interlocking a powered exhaust system or by a combination of thes...

Страница 3: ...e Sensor Option AR32 Toggle Switch Option AR36 Photohelic Pressure Sensor Option AR37 Photohelic Pressure Sensor If an optional remote console is ordered these controls are mounted on the console The...

Страница 4: ...al to the width of the unit Top View Control Side Front View Rear View A Full Length of Outside of Curb Cap D Inside of Curb Cap Z Y B Cabinet Height 2 5 8 67 Control Compartment Blower Compartment Su...

Страница 5: ...88 37 1 8 44 3 16 84 13 16 45 1 2 24 1 2 10 1 2 5 7 16 14 9 32 15 5 8 21 29 32 19 1 8 2 80 3 2 120 3 88 48 11 16 68 1 4 84 13 16 69 1 2 52 16 1 4 5 5 16 10 15 16 15 1 2 27 9 32 27 7 32 3 180 3 3 260...

Страница 6: ...placed directly on a surface cross supports should be placed underneath the rails at the ends and at the cabinet joint Refer to FIGURE 4 IMPORTANT NOTE Mount an outdoor unit with a minimum of 14 clear...

Страница 7: ...8 1 7 8 48 1 7 8 48 Roof Curb Ductwork for Bottom Discharge Option AQ1 or AQ3 Roof Curb Ductwork for Optional Return Air Airflow See IMPORTANT NOTE on the left Roof Curb Dimensions for Model RDF Serie...

Страница 8: ...tolerance of 1 8 5 Level the roof curb To ensure a good weatherproof seal between the unit curb cap and the roof curb the roof curb must be leveled in both direc tions with no twist end to end Shim as...

Страница 9: ...system is automatically controlled to maintain a set building pressure the en tering air will travel naturally toward the relief areas at the perimeter walls using the building structure as the distr...

Страница 10: ...the type of construction of the roof wood joist steelbar joist steel truss pre cast concrete etc and the ceiling hung flush etc o Rectangular ducts should be constructed of not lighter than No 26 U S...

Страница 11: ...er Light and Potentiometer If ordered the optional remote console is shipped separately Re mote consoles include terminal blocks for wiring Depending on what gas control or inlet air options were orde...

Страница 12: ...normally open differential pressure switch that senses air pressure across the filter bank There are field installation procedures that must be done for the proper operation of the dirty filter indic...

Страница 13: ...valve will not open If the actual temperature of the outside air is above the setpoint on the outside air control the burner will not ignite may modulate to satisfy discharge setting would shutdown co...

Страница 14: ...t this switch The pressure null switch is Dwyer 1460 0 with a range of 01 12 w c The pressure null switch is a diaphragm operated differential pressure switch used in makeup air applications to contro...

Страница 15: ...n AR33 or AR34 and or with Gas Control Option AG37 or AG51 If the system includes Air Control Option AR33 the discharge damper is con trolled by a field supplied 0 10VDC or 4 20 milliamp signal If the...

Страница 16: ...dance with the requirements of the National Fuel Gas Code ANSI Z223 1 latest edition or CAN1 B149 1 and B149 2 Gas supply piping installation must conform with good practice and with all local codes R...

Страница 17: ...te on a natural gas pilot supply pressure of 3 5 w c or propane gas of 6 0 w c Measure both operating pressure and pilot supply pressure with the blower in operation Manifold pressure is defined as th...

Страница 18: ...ocedure in Paragraph 13 Motor Loads Use an ammeter to check motor amps Amps may be adjusted downward by reducing blower RPM or by increasing duct system static pres sure For accurate amps read the mot...

Страница 19: ...k Test Start FIGURE 26 Control Locations in the Electrical Compartment RDF Series 3 Direct Fired Systems NOTE Locations may not be identical but controls should be smilar Check Test Startup Procedures...

Страница 20: ...oIf equipped with any manually reset devices such as an optional firestat limit switch a high limit switch and or optional high gas pressure switch reset devices Check setpoint on the high ambient bu...

Страница 21: ...oosen the setscrew on the side of the pulley away from the motor c Turn adjustable half of the pulley inward to increase blower speed One turn of the pulley will change speed 8 to 10 d Tighten the set...

Страница 22: ...er 2 Model No AG3 Two Stage with Two Stage Ductstat MV 7 Serial No AG30 orAG31 Maxitrol Series 14 Outside Air Only Amplifier A1014 MV 8 Serial No AG32 Maxitrol Series 14A Outside Air Only Amplifier A1...

Страница 23: ...k the main burner inlet gas pressure If the main inlet gas pressure is lower than stated on the rating plate full burner firing rate will not be achieved Check main gas supply service regulator for ad...

Страница 24: ...irements in the installation codes and operating instructions The amount of air over the burner must be within the specified range The burner profile plates are set at the factory to match CFM require...

Страница 25: ...ate N A 2 91584 2 98764 Filter Block Off Sections N A 6 95335 6 96335 Permanent Filters 12 N A 1 87251 2 94383 Sheetmetal Screws 10 x 1 2 long Screws 1 4 20 x 5 8 long bolt type Hex Nuts 1 4 20 Keps S...

Страница 26: ...inet Post Bottom Filter Channel with Blockoff Plate assembled in 1B P N 91578 Intermediate Cabinet Post Center Channel Assy Step 1C Assemble Outer Side of Filter Rack Options AS6 and AS7 only Parts Re...

Страница 27: ...tach Assembled Cabinet Section 4 Assemble Air Inlet Hood Section P N 91569 Right Side of Hood P N 91568 Left Side of Hood Step 4A Attach Hood Sides Attach the sides to the interme diate posts and bott...

Страница 28: ...er Louver Supports Step 4E Install Louvers Parts Required Two factory assembled louver sec tions 19 screws 1 2 long and five Tinnerman clips Position one louver section in the left side of the hood at...

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