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INSUFFICIENT HOT WATER 1.  Thermostat set too low

2.  Sediment or lime in tank
3.  Water heater too small
4.  Wrong piping connections
5. Leaking 

faucets

6.  Wasted hot water
7.  Long runs of exposed piping
8.  Hot water piping in outside wall
9.  Low gas pressure

1.  Turn temperature dial to desired setting
2.  Drain/flush-provide water treatment if needed
3.  Install adequate heater
4.  Correct piping-dip tube must be in cold inlet
5 Repair 

faucets

6. Advise 

customer

7. Insulate 

piping

8. Insulate 

piping

9.  Check with gas utility company

SLOW HOT WATER 

RECOVERY

1.  Insufficient secondary air

2. Flue 

clogged

3.  Low gas pressure
4. Improper 

calibration

5.  Water heater too small
6.  Wasted hot water

1.  Provide ventilation to water heater. Check flue 

way, flue baffle, and burner

2.  Clean flue, locate source and correct
3.  Check with gas utility company
4. Replace 

thermostat

5.  Install adequate heater
6. Advise 

customer

DRIP FROM RELIEF VALVE

1.  Excessive water pressure
2. Heater 

stacking

3.  Closed water system

1.  Use a pressure reducing valve and relief valve
2.  Lower the thermostat setting
3.  See “Closed System/Thermal Expansion”

THERMOSTAT FAILS TO 

SHUT-OFF

1.  Thermostat not functioning properly
2. Improper 

calibration

1. Replace 

thermostat

2. Replace 

thermostat

COMBUSTION ODORS

1.  Insufficient secondary air

2. Flue 

clogged

3.  Heater installed in a confined area

1.  Provide ventilation to water heater. Check flue
 

way, flue baffle, and burner

2.  Clean, locate source and correct
3.  Provide fresh air ventilation

SMOKING AND CARBON 

FORMATION (SOOTING)

1.  Insufficient secondary air

2.  Low gas pressure
3. Flue 

clogged

4.  Thermostat not functioning properly
5.  Heater installed in a confined area
6.  Burner flame yellow-lazy

1.  Provide ventilation to water heater. Check flue 

way, flue baffle, burner

2.  Check with gas utility company
3.  Clean, locate source and correct
4. Replace 

thermostat

5.  Provide fresh air ventilation
6.  See “Burner Flame Yellow-Lazy”

CONDENSATION

1.  Temperature setting too low

1.  Increase the temperature setting

BURNER FLAME FLOATS 

AND LIFTS  OFF PORTS

1.  Orifice too large
2.  High gas pressure
3. Flue 

clogged

4. Cold 

drafts

1.  Replace with correct orifice
2.  Check with gas utility company
3.  Clean flue and burner-locate source and correct
4.  Locate source and correct

BURNER FLAME TOO HIGH 1.  Orifice too large

1.  Replace with correct orifice

FLAME BURNS AT ORIFICE

1.  Thermostat not functioning properly
2.  Low gas pressure

1. Replace 

thermostat

2.  Check with gas utility company

PILOT FLAME
TOO SMALL

1.  Pilot line or orifice clogged
2.  Low gas pressure

1.  Clean, locate source and correct
2.  Check with gas utility company

SMELLY WATER

1.  Sulfides in the water

1.  Replace the anode with a special anode

Содержание 616 series

Страница 1: ...ny electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call...

Страница 2: ...Installation 17 Important Information About this Water Heater 18 Operating Your Water Heater 19 21 Lighting Instructions 19 Checking the Draft 20 Burner Flames 20 Emergency Shutdown 20 Water Temperat...

Страница 3: ...t water heaters and have a thorough understanding of this instruction manual Service Agency A service agency also must have ability equivalent to a licensed tradesman in the fields of plumbing air sup...

Страница 4: ...oid all ignition sources if you smell Natural or LP gas Do not expose water heater control to excessive gas pressure Use only gas shown on rating plate Maintain required clearances to combustibles Kee...

Страница 5: ...n Valve U Pilot and Main Burner V Flue W Metal Drain Pan X Igniter Wire Y Base Ring Filter Z FV Sensor AA Transformer BB Flue Damper ALL PIPING MATERIALS TO BE SUPPLIED BY CUSTOMERS TO VENT TERMINATIO...

Страница 6: ...instructions you should not proceed but have a qualified technician perform the installation of this water heater Massachusetts code requires this water heater to be installed in accordance with Mass...

Страница 7: ...to clean the spill until all ignition sources have been extinguished Fire or Explosion Hazard WARNING Read instruction manual before installing using or servicing water heater Improper use may result...

Страница 8: ...ctor or water shut off device used in conjunction with a piped metal drain pan These devices are available from some plumbing supply wholesalers and retailers and detect and react to leakage in variou...

Страница 9: ...ural gas water heater to an L P gas supply Do not connect an L P gas water heater to a natural gas supply Failure to follow these instructions can result in death explosion or carbon monoxide poisonin...

Страница 10: ...in the occurrence of a leak in the system the gas will settle at floor level Basements crawl spaces closets and areas below ground level will serve as pockets for the accumulation of gas Before lighti...

Страница 11: ...y a qualified technician using the installation instructions Examples of a qualified technican include gas technicians authorized gas company personel and authorized service persons Failure to so do c...

Страница 12: ...typical examples of each method Louvers and Grilles In calculating free area for ventilation and combustion air supply openings consideration must be given to the blocking effect of protection louver...

Страница 13: ...re certified by CSA International this certification applies to the vent damper device only and does not mean they are certified for use on this water heater U L recognized fuel gas and carbon monoxid...

Страница 14: ...Before connecting a vent to a chimney make sure the chimney passageway is clear and free of obstructions The chimney must be cleaned if previously used for venting solid fuel appliances or fireplaces...

Страница 15: ...off valve in the cold water inlet line It should be located close to the water heater and be easily accessible Know the location of this valve and how to shut off the water to the heater 6 A temperatu...

Страница 16: ...se excessive restriction to water flow is not recommended Use only 95 5 tin antimony or other equivalent solder Any lead based solder must not be used Piping that has been treated with chromates boile...

Страница 17: ...h duct tape 7 Repeat steps 5 and 6 for the hot water outlet pipe 8 Add additional sections of pipe insulation as needed T P RELIEF VALVE T P RELIEF VALVE MANUAL RELIEF LEVER T P RELIEF VALVE INSULATIO...

Страница 18: ...es Questions Contact Residential Technical Assistance by referencing the phone number on the front of the Installation Instructions and Use Care Guide Installation Checklist Water Heater Location Wate...

Страница 19: ...ier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Use only your hand to turn the gas control knob Never use tools If the...

Страница 20: ...emperature range of 120 F 140 F 49 C 60 C is recommended by most dishwasher manufacturers The thermostat of this water heater has been factory set at the VAC Vacation position It is adjustable and mus...

Страница 21: ...erature set by the user Vacation Setting The Vacation Setting VAC sets the controller at approximately 70 F This setting is recommended when the water heater is not in use for a long period of time Th...

Страница 22: ...YL YL BN 24VAC V 24VAC BK 120VAC WH 120VAC GR BK 24VAC HOT WH 24VAC NEUTRAL BL RD BL RD YL YL BK 24VAC HOT WH 24VAC NEUTRAL YL 24VAC YL 24VAC TRANSFORMER YL 24 VAC GAS CONTROL VALVE THERMOSTAT FV SENS...

Страница 23: ...ce information at 1 800 365 4054 A temperature limit switch or ECO Energy Cut Off sensor located in the gas control valve thermostat is used to shut off the water heater if the water temperature excee...

Страница 24: ...ting Your Water Heater See the Repair Parts Illustration section for anode rod location TEFLON is a registered trademark of E I Du Pont De Nemours and Company Draining and Flushing It is recommended t...

Страница 25: ...ush down slightly to free the manifold and pilot tube 7 Carefully remove the manifold assembly from the burner compartment NOTE Be sure not to damage internal parts Replacement Parts IMPORTANT The fol...

Страница 26: ...lot before going to the next step FIRST BEND S OTHER FITTINGS NOT SHOWN FOR CLARITY PILOT TUBE SCREWS OLD PILOT IGNITER FLAME SENSOR ASSEMBLY FIGURE 30 7 Push the new pilot tube and igniter wire throu...

Страница 27: ...ssembly door is tightened visually inspect the door gasket between the manifold burner assembly door and the combustion chamber for spaces or gaps that would prevent a seal IMPORTANT Do not operate th...

Страница 28: ...26 NOTE L P Gas systems use reverse left hand threads on the manifold tube 6 Refer to Gas Piping section Figure 5 and disconnect the ground joint union in the gas piping Disconnect the remaining pipe...

Страница 29: ...roubleshooting Table section 2 See Pilot Light Troubleshooting Flowchart section 3 Seat connector firmly in socket 4 Bleed the air from the gas line 5 Check with gas utility company 6 Check with gas u...

Страница 30: ...at COMBUSTION ODORS 1 Insufficient secondary air 2 Flue clogged 3 Heater installed in a confined area 1 Provide ventilation to water heater Check flue way flue baffle and burner 2 Clean locate source...

Страница 31: ...wer switch on the gas control valve to the OFF position and unplug the power cord from the power outlet 1 Attempt to depress the TCO door switch button see figure 27 If the TCO door switch button depr...

Страница 32: ...e electrode flame sense rod replace the igniter pilot assembly Follow the directions on page 27 to re install the burner assembly into the combustion chamber Follow the instructions for lighting on pa...

Страница 33: ...alve Open Is Main Flame Sensed Is Demand for Heat Satisfied Pilot Main Valve De Energize Is Flame Sensed Damper Energizes and Closes Will not light 8 4 flash error code See Corrective Action Table on...

Страница 34: ...List Item No Parts Description 1 DRAFT HOOD 2 FLUE DAMPER 3 FLUE BAFFLE 4 HEAT TRAP COLD SOME MODELS 5 HEAT TRAP HOT SOME MODELS 6 COLD WATER DIP TUBE 7 ANODE ROD 8 TEMPERATURE PRESSURE RELIEF VALVE L...

Страница 35: ...assembly which contains the manifold tube gasket door pilot igniter flame sensor assembly manifold component block with retainer clip thermal switch and pilot tube Natural Gas Low Nox Item 14B Manifol...

Страница 36: ...36 NOTES...

Страница 37: ...37 NOTES...

Страница 38: ...38 NOTES...

Страница 39: ...ntaminated atmosphere used with factory approved anode s installed in its original installation location in the United States its territories or possessions and Canada sized in accordance with proper...

Страница 40: ...OF USE OF THE UNIT INCONVENIENCE LOSS OR DAMAGE TO PERSONAL PROPERTY OR OTHER CONSEQUENTIAL DAMAGE THE WARRANTOR SHALL NOT BE LIABLE BY VIRTUE OF THIS WARRANTY OR OTHERWISE FOR DAMAGE TO ANY PERSONS...

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