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SAFE INSTALLATION, USE AND SERVICE

Your safety and the safety of others is extremely important in the installation, use and servicing of this water heater.
Many safety-related messages and instructions have been provided in this manual and on your water heater to warn you and 

others of a potential hazard.  Read and obey all safety messages and instructions throughout this manual.  It is very important 

that the meaning of each safety message is understood by you and others who install, use or service this water heater.

All safety messages will generally tell you about the type of hazard, what can happen if you do not follow the safety message 

and how to avoid the risk of injury.
Do not use this appliance if any part has been under water. Immediately call a qualified person. Water heaters subjected to flood 

conditions or any time the gas controls, main burner or pilot have been submerged in water require replacement of the entire 

water heater.
The California Safe Drinking Water and Toxic Enforcement Act requires the Governor of California to publish a list of substances 

known to the State of California to cause cancer, birth defects, or other reproductive harm, and requires businesses to warn of 

potential exposure to such substances.
WARNING:  This product contains a chemical known to the State of California to cause cancer, birth defects, or other 

reproductive harm. 
This appliance can cause low-level exposure to some of the substances included in the Act.

IMPORTANT DEFINITIONS

•    Qualified Technician:  

A qualified technician must have ability equivalent to a licensed tradesman in the fields of 

plumbing, air supply, venting, and gas supply, including a thorough understanding of the requirements of the National 

Fuel Gas Code as it relates to the installation of gas fired water heaters.  The qualified technician must also be 

familiar with the design features and use of flammable vapor ignition resistant water heaters, and have a thorough 

understanding of this instruction manual.

•  

Service Agency:

 A service agency also must have ability equivalent to a licensed tradesman in the fields of 

plumbing, air supply, venting and gas supply, including a thorough understanding of the requirements of the National 

Fuel Gas Code as it relates to the installation of gas fired water heaters. The service agency must also have a 

thorough understanding of this instruction manual, and be able to perform repairs strictly in accordance with the 

service guidelines provided by the manufacturer.

•  

Gas Supplier:

 The Natural Gas or Propane Utility or service who supplies gas for utilization by the gas burning 

appliances within this application. The gas supplier typically has responsibility for the inspection and code approval of 

gas piping up to and including the Natural Gas meter or Propane storage tank of a building. Many gas suppliers also 

offer service and inspection of appliances within the building.

This is the safety alert symbol.  It is used to alert you to potential personal injury hazards.  Obey all safety 

messages that follow this symbol to avoid possible injury or death.

DANGER

DANGER indicates an imminently hazardous situation which, if not avoided, will 

result in death or serious injury.

WARNING

WARNING indicates a potentially hazardous situation which, if not avoided, could 

result in death or injury.

CAUTION

CAUTION  indicates a potentially hazardous situation which, if not avoided, may 

result in minor or moderate injury.

CAUTION

CAUTION used without the safety alert symbol indicates a potentially hazardous 

situation which, if not avoided, could result in property damage

SAFETY PRECAUTIONS

Flammable Vapors

FLAMMABLES

FIRE AND EXPLOSION HAZARD

Can result in serious injury or death

           Do not store or use gasoline or other

 

flammable vapors and liquids in the vicinity of this 
or any other appliance. Storage of or use of

 

gasoline or other flammable vapors or liquids in the 
vicinity of this or any other appliance can result in 
serious injury or death.

Read and follow water heater warnings and instructions.

WARNING

Содержание 616 series

Страница 1: ...ny electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call...

Страница 2: ...Installation 17 Important Information About this Water Heater 18 Operating Your Water Heater 19 21 Lighting Instructions 19 Checking the Draft 20 Burner Flames 20 Emergency Shutdown 20 Water Temperat...

Страница 3: ...t water heaters and have a thorough understanding of this instruction manual Service Agency A service agency also must have ability equivalent to a licensed tradesman in the fields of plumbing air sup...

Страница 4: ...oid all ignition sources if you smell Natural or LP gas Do not expose water heater control to excessive gas pressure Use only gas shown on rating plate Maintain required clearances to combustibles Kee...

Страница 5: ...n Valve U Pilot and Main Burner V Flue W Metal Drain Pan X Igniter Wire Y Base Ring Filter Z FV Sensor AA Transformer BB Flue Damper ALL PIPING MATERIALS TO BE SUPPLIED BY CUSTOMERS TO VENT TERMINATIO...

Страница 6: ...instructions you should not proceed but have a qualified technician perform the installation of this water heater Massachusetts code requires this water heater to be installed in accordance with Mass...

Страница 7: ...to clean the spill until all ignition sources have been extinguished Fire or Explosion Hazard WARNING Read instruction manual before installing using or servicing water heater Improper use may result...

Страница 8: ...ctor or water shut off device used in conjunction with a piped metal drain pan These devices are available from some plumbing supply wholesalers and retailers and detect and react to leakage in variou...

Страница 9: ...ural gas water heater to an L P gas supply Do not connect an L P gas water heater to a natural gas supply Failure to follow these instructions can result in death explosion or carbon monoxide poisonin...

Страница 10: ...in the occurrence of a leak in the system the gas will settle at floor level Basements crawl spaces closets and areas below ground level will serve as pockets for the accumulation of gas Before lighti...

Страница 11: ...y a qualified technician using the installation instructions Examples of a qualified technican include gas technicians authorized gas company personel and authorized service persons Failure to so do c...

Страница 12: ...typical examples of each method Louvers and Grilles In calculating free area for ventilation and combustion air supply openings consideration must be given to the blocking effect of protection louver...

Страница 13: ...re certified by CSA International this certification applies to the vent damper device only and does not mean they are certified for use on this water heater U L recognized fuel gas and carbon monoxid...

Страница 14: ...Before connecting a vent to a chimney make sure the chimney passageway is clear and free of obstructions The chimney must be cleaned if previously used for venting solid fuel appliances or fireplaces...

Страница 15: ...off valve in the cold water inlet line It should be located close to the water heater and be easily accessible Know the location of this valve and how to shut off the water to the heater 6 A temperatu...

Страница 16: ...se excessive restriction to water flow is not recommended Use only 95 5 tin antimony or other equivalent solder Any lead based solder must not be used Piping that has been treated with chromates boile...

Страница 17: ...h duct tape 7 Repeat steps 5 and 6 for the hot water outlet pipe 8 Add additional sections of pipe insulation as needed T P RELIEF VALVE T P RELIEF VALVE MANUAL RELIEF LEVER T P RELIEF VALVE INSULATIO...

Страница 18: ...es Questions Contact Residential Technical Assistance by referencing the phone number on the front of the Installation Instructions and Use Care Guide Installation Checklist Water Heater Location Wate...

Страница 19: ...ier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Use only your hand to turn the gas control knob Never use tools If the...

Страница 20: ...emperature range of 120 F 140 F 49 C 60 C is recommended by most dishwasher manufacturers The thermostat of this water heater has been factory set at the VAC Vacation position It is adjustable and mus...

Страница 21: ...erature set by the user Vacation Setting The Vacation Setting VAC sets the controller at approximately 70 F This setting is recommended when the water heater is not in use for a long period of time Th...

Страница 22: ...YL YL BN 24VAC V 24VAC BK 120VAC WH 120VAC GR BK 24VAC HOT WH 24VAC NEUTRAL BL RD BL RD YL YL BK 24VAC HOT WH 24VAC NEUTRAL YL 24VAC YL 24VAC TRANSFORMER YL 24 VAC GAS CONTROL VALVE THERMOSTAT FV SENS...

Страница 23: ...ce information at 1 800 365 4054 A temperature limit switch or ECO Energy Cut Off sensor located in the gas control valve thermostat is used to shut off the water heater if the water temperature excee...

Страница 24: ...ting Your Water Heater See the Repair Parts Illustration section for anode rod location TEFLON is a registered trademark of E I Du Pont De Nemours and Company Draining and Flushing It is recommended t...

Страница 25: ...ush down slightly to free the manifold and pilot tube 7 Carefully remove the manifold assembly from the burner compartment NOTE Be sure not to damage internal parts Replacement Parts IMPORTANT The fol...

Страница 26: ...lot before going to the next step FIRST BEND S OTHER FITTINGS NOT SHOWN FOR CLARITY PILOT TUBE SCREWS OLD PILOT IGNITER FLAME SENSOR ASSEMBLY FIGURE 30 7 Push the new pilot tube and igniter wire throu...

Страница 27: ...ssembly door is tightened visually inspect the door gasket between the manifold burner assembly door and the combustion chamber for spaces or gaps that would prevent a seal IMPORTANT Do not operate th...

Страница 28: ...26 NOTE L P Gas systems use reverse left hand threads on the manifold tube 6 Refer to Gas Piping section Figure 5 and disconnect the ground joint union in the gas piping Disconnect the remaining pipe...

Страница 29: ...roubleshooting Table section 2 See Pilot Light Troubleshooting Flowchart section 3 Seat connector firmly in socket 4 Bleed the air from the gas line 5 Check with gas utility company 6 Check with gas u...

Страница 30: ...at COMBUSTION ODORS 1 Insufficient secondary air 2 Flue clogged 3 Heater installed in a confined area 1 Provide ventilation to water heater Check flue way flue baffle and burner 2 Clean locate source...

Страница 31: ...wer switch on the gas control valve to the OFF position and unplug the power cord from the power outlet 1 Attempt to depress the TCO door switch button see figure 27 If the TCO door switch button depr...

Страница 32: ...e electrode flame sense rod replace the igniter pilot assembly Follow the directions on page 27 to re install the burner assembly into the combustion chamber Follow the instructions for lighting on pa...

Страница 33: ...alve Open Is Main Flame Sensed Is Demand for Heat Satisfied Pilot Main Valve De Energize Is Flame Sensed Damper Energizes and Closes Will not light 8 4 flash error code See Corrective Action Table on...

Страница 34: ...List Item No Parts Description 1 DRAFT HOOD 2 FLUE DAMPER 3 FLUE BAFFLE 4 HEAT TRAP COLD SOME MODELS 5 HEAT TRAP HOT SOME MODELS 6 COLD WATER DIP TUBE 7 ANODE ROD 8 TEMPERATURE PRESSURE RELIEF VALVE L...

Страница 35: ...assembly which contains the manifold tube gasket door pilot igniter flame sensor assembly manifold component block with retainer clip thermal switch and pilot tube Natural Gas Low Nox Item 14B Manifol...

Страница 36: ...36 NOTES...

Страница 37: ...37 NOTES...

Страница 38: ...38 NOTES...

Страница 39: ...ntaminated atmosphere used with factory approved anode s installed in its original installation location in the United States its territories or possessions and Canada sized in accordance with proper...

Страница 40: ...OF USE OF THE UNIT INCONVENIENCE LOSS OR DAMAGE TO PERSONAL PROPERTY OR OTHER CONSEQUENTIAL DAMAGE THE WARRANTOR SHALL NOT BE LIABLE BY VIRTUE OF THIS WARRANTY OR OTHERWISE FOR DAMAGE TO ANY PERSONS...

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