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U32S-5 FPI Direct Vent Gas Insert

installation

conVersion kit # 434-969 froM nG to lp

11/03/09

918-480d

E33S-1 / U32S

Conversion Kit #434-969 from NG to LPG

for E33S-1/U32S using SIT 820 NOVA Gas Valve

Turn off the gas supply.

Remove the glass door.

E33S only:

Remove the 2 screws at the bottom

of the glass door.

Swing the door out 45 degrees from

the bottom and lift up and out (applies
to both units).

Remove the burner by undoing the 2

screws as shown below.

Remove the base cover by lifting up

from the back and maneover out.

Base Cover

Burner screws on E33S

Burner screws on U32S

U32S burner shown

Each Kit contains one LP

Conversion Kit and one DC

Sparker Kit.

LP Conversion Kit Contains:

Qty. Part #

Description

904-163

Burner Orifi ce #54

918-590

Decal "Converted to

LPG"

908-528

Red "LPG" label

904-529

5/32" Allen Key

910-037

LPG Injector

(Pilot Orifi ce)

918-480

Instruction Sheet

DC Sparker Kit Contains:

Qty. Part #

Description

820-475

Bracket DC Sparker

820-476

Bracket DC Sparker

904-153

Washer #8 External Star

904-330

Nut 8-32 Hex

904-438

Plug Nylon 0.750 Hole,

Black (for H25 only)

904-531

Bushing Split Plastic

0.500 in.

904-543

Screw 8-32 x 3/4 Pan

Head

904-553

Screw #8 x 1/2 Type

"B", Black Oxide

910-073

Spark Generator

Battery Holder

910-074

Spark Generator

Switch C/W Wire

910-078

Battery Size AA

Energizer En91

910-199

Clip Wire Holder

910-903

Wire Fan To Power Cord

Ground 30 in.

904-781

Velcro Hook, Black

904-782

Velcro Hook, Black

U32S only:

Release the two hooks from the

bottom of the glass door.

Burner

After screws have been removed,

slide the burner to the left, then lift out

carefully (

U32S unit only

(

E33S

- lift burner directly out).

NOTE: See page 1 for H25 / H27 conversion instructions and page 4 for P33S-4 conversion instructions.

THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER

IF IN DOUBT DO NOT DO THIS CONVERSION!!

Remove the pilot shield by removing the

2 screws as shown below.

Содержание Sunrise U32S-LP5

Страница 1: ...nd service must be performed by an authorized installer service agency or the gas supplier FOR YOUR SAFETY What to do if you smell gas Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire departm...

Страница 2: ...warmth and charm of a fireplace at the flick of a switch The U32S NG5 and U32S LP5 have been approved by Warnock Hersey Intertek for both safety and efficiency As it also bears our own mark it promises to provide you with economy comfort and security for many trouble free years to follow Please take a moment now to acquaint yourself with these instructions and the many features of your Regency Fir...

Страница 3: ... be installed in accordance with the manufacturer s installation instructions and the Manufactured Home Construction and Safety Standard Title 24 CFR Part 3280 or the current Standard of Fire Safety Criteria for Manufactured Home Installations Sites and Communities ANSI NFPA 501A and with CAN CSA Z240 MH Mobile Home Standard in Canada See section Manufactured Mobile Home Additional Requirements fo...

Страница 4: ...For Your Safety 8 Specifications 9 Gas Pressure Testing 9 Installation Into A Solid Fuel Burning Fireplace Or Factory Built Fireplace 9 Before You Start Installation Checklist 10 Manufactured Mobile Home Additional Requirements 10 Materials Required 10 Minimum Fireplace Dimensions 10 Clearances To Combustibles 10 Combustible Mantel 11 Clearances 11 Gas Connection 11 Venting 11 Flue Liner Installat...

Страница 5: ... difference the label on the unit is the correct one For the State of Massachusetts installation and repair must be done by a plumber or gasfitter licensed in the Commonwealth of Massachusetts For the State of Massachusetts flexible connectors shall not exceed 36 inches in length For the State of Massachusetts the appliances individual manual shut off must be a t handle type valve The State of Mas...

Страница 6: ...y in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless upon inspection...

Страница 7: ...U32S 5 FPI Direct Vent Gas Insert 7 Dimensions 40 3 4 1036mm 21 15 32 545mm 27 7 8 708mm 14 5 8 371mm 35 15 16 912mm 23 15 16 607mm 9 15 16 252mm 22mm 7 8 ...

Страница 8: ...ppli ance TODDLERS YOUNG CHILDREN AND OTHERS MAY BE SUSCEPTIBLE TO ACCIDENTAL CONTACT BURNS a PHYSICALBARRIERSISRECOMMEND ED IFTHERE ARE AT RISK INDIVIDUAL INTHE HOUSE TO RESTRICT ACCESS TO A FIREPLACE OR STOVE INSTALL AN ADJUSTABLE SAFETY GATE TO KEEP TODDLERS YOUNG CHILDREN ANDOTHERATRISKINDIVIDUALSOUT OF THE ROOM AND AWAY FROM HOT SURFACES Important Message SAVE THESE INSTRUCTIONS The Regency G...

Страница 9: ...des or in the absence of local codes with CAN CGA B149 in Canada or the National Fuel Gas CodeANSI Z223 1 in theU S A Thisapplianceshouldbeinstalled by a qualified gas fitter technician only 2 Installation and repair should be done by a qualified service person 3 The appliance should be inspected before use and at least annually by a professional service person More frequent cleaning may be requir...

Страница 10: ...3 Install the 3 flue liner to the sliding connector plate Refertosection FlueLinerInstallation 4 Slide the unit half way into the fireplace 5 Pulltheventconnectorplatethroughthetapered brackets and fasten to the front plate Refer to section Flue Liner Installation 6 Slide the unit fully into the fireplace 7 Test gas pressure Refer to section Gas Pipe Pressure Testing Check aeration system Refertos...

Страница 11: ...applianceisprovidedwithanopeningon thelefthandsideofthecontrolcompartment A3 8 NPTgas supply pipe must be brought near this inlet hole 3 Locate the center point where the vent will pass through the chimney above the appliance Move the appliance into the exact location where it is to be installed Ensure that the Insert is level 12 Mantel 3 1 2 Mantel 47 1194mm to ceiling 17 13 20 to floor 2 0 12 6 ...

Страница 12: ...eration if required See steps 1 4 in Conversion from NG to LP Minimum Air shutter Opening Glass Crystals Ceramic Stones Natural Gas 3 8 1 8 Propane 1 2 3 8 CAUTION Carbon will be produced if air shutter is closed too much Note Any damage due to carboning resulting from setting the aeration controls improperly is NOT covered under warranty Note Aeration Adjustment should only be performed by an aut...

Страница 13: ...8 480 Instruction Sheet DC Sparker Kit Contains Qty Part Description 1 820 475 Bracket DC Sparker 1 820 476 Bracket DC Sparker 1 904 153 Washer 8 External Star 1 904 330 Nut 8 32 Hex 1 904 438 Plug Nylon 0 750 Hole Black for H25 only 1 904 531 Bushing Split Plastic 0 500 in 1 904 543 Screw 8 32 x 3 4 Pan Head 2 904 553 Screw 8 x 1 2 Type B Black Oxide 1 910 073 Spark Generator Battery Holder 1 910...

Страница 14: ...p by hand from the high low knob Fig 1 Fig 1 15 Insert the allen key into the hexagonal key way of the screw Fig 2 rotate it counter clockwise until it is free and extract it Fig 2 16 Check that the screw is clean and if necessary remove dirt 17 Flip the screw Fig 3 18 Using the allen key as shown in Fig 4 rotate the screw clockwise until snug do not overtighten Fig 3 Fig 4 11 Re install base cove...

Страница 15: ... the ground lug at the receptical box left of the unit 6 Connect one end of the supplied green ground wire to the lug with the nut and washer from the kit Ground wire from Kit WARNING Do not overtighten the screw Recommended to grip the wrench by the short side 19 Verify that if the conversion is from NG to LPG the screw must be re assembled with the red o ring visible Fig 5 LPG Configuration Red ...

Страница 16: ...pressures Refer to Gas Pipe Pressure Testing section of the manual 18 Check for proper flame appearance 10 Connect the ground wire to the DC Sparker mounting bracket 12 Mount the heat shield to the DC Sparker Secure into place with the velcro which is provided in the kit 11 Install the supplied battery into the DC Sparker Box by opening the battery compartment NOTE The battery in the DC Sparker Bo...

Страница 17: ...locking the appliance to ensure the correct firing rate rate noted on label at 15 minutes 2 If required adjusting the primary air to ensure that the flame does not carbon First allow the unit to burn for 15 min to stabilize 3 Check for proper draft CAUTION Any alteration to the product that causes sooting or carboning that results in damage to the exterior facia is not the responsibility of the ma...

Страница 18: ...ion In case of a power failure the burner switch and the optional remote control thermostat will continue to operate However a 120V A C power supply is needed for the fan blower operation Caution Ensure that the wires do not touch any hot surfaces and are away from sharp edges Caution Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous oper...

Страница 19: ...U32S 5 FPI Direct Vent Gas Insert 19 installation For PROPANE Units and Units Equipped with DC Spark Boxes For installation of the DC Spark Box refer to the LP Conversion instructions in this manual ...

Страница 20: ...d pebbles glass crystals are to be used with these fireplaces Use of any other type of pebbles glass crystals or other material can create a danger and will void the warranty Glass Crystals shown surrounding the Burner Firebox Around Burner Packages Unit Glass Crystals Pebbles HZ54E HZ54EPV 6 lbs 2 packages 6 x bags pebbles HZ42 HZ42E HZ40E 5 lbs 2 packages 6 x bags pebbles HZ42ST HZ42STE HZ42STEP...

Страница 21: ...PTO30 PlateauSeries 10 lbs Not Approved PTO60 20 lbs Not Approved U32S U32SE 1 lb 1 package 70 spa stones E33S 1 lb 1 package 70 spa stones NOTE Glass Crystals are available in 1lb and 5lb bags All units come standard with Cobalt Blue glass crystals except HZO42 comes with Copper glass crystals HZI390E HZI390EB HZI540EB PTO30 PTO60 Plateau Series do NOT include glass crystals with units Must purch...

Страница 22: ...and should not be considered a defect All hand and finger marks MUST be cleaned off with a soft cloth and a stainless steel cleaner Most stainless steel cleaners leave a film residue on the surface of the panels Use an ammonia based cleaner ie glass cleaner to remove this film before applying heat to the unit Failure to do this will result in burn stains on panels which you will be unable to remov...

Страница 23: ...ip and screw to the top of the firebox as shown below Repeat for left side 8 Install the back panel by carefully placing it against the back wall of the firebox Right Side Panel 6 Remove left and right side panels by removing the clip that holds the panels in place Right side panel clip shown Clip Back Panel 9 Re install firebox base 10 Re install burner 11 Re install louvers and flush door 12 Tur...

Страница 24: ...ushdoorcomeswithablackframe Toinstalltheframe simply hook the top door flange onto the top of the unit and swing the door towards the unit diagram 1 Be careful that the glass gasket does not roll up there must be a gap between the gasket and the door lip to ensure that the door sits securely on the unit Diagram 2 Use the hook to pull the spring out until you can put the hook into the slot on the b...

Страница 25: ...d female ends of the black red fan wires from the unit to the male ends of the fan rheostat on the left side of the faceplate as shown Fan Rheostat Metal Lip Openings on hinge 4 Fold down the 2 hinges on the bottom frame to a flat position The bottom frame is installed with a friction fit the opening in the corner of each hinge slides over the metal lip located on the floor of the unit Note Ensure...

Страница 26: ...he door frame by hooking the top flange over the top of the glass door 9 Run supplied 120V power cord along front face of masonry fireplace and plug into nearest receptacle 10 Slide unit into final position 8 Lower the door frame gently into place Completed Faceplate Door Frame Installation ...

Страница 27: ...hinges to the bottom flange on the firebox using 2 screws per hinge 6 Secure the wires to the back of the inner faceplate with a wire clip 4 Tuck the wires into the clip to keep them away from the insert using the clip provided Attach the clip to the rear of the faceplate to en sure that the wires do not touch the side of the unit The power cord should be run behind the inner faceplate panel 5 Ins...

Страница 28: ...e retainer required 10 Take the outer faceplate line up the openings on the left and right legs and install onto the inner faceplate panel pins Diagram 8 Diagram 9 Diagram 10 Diagram 11 Final Install Inner faceplate panel pins Outer faceplate 8 Attach the bottom louver to the 2 hinges using 2 screws per hinge Diagram 7 ...

Страница 29: ... side as shown in diagram 1 The holes in the Hearth Trim are oblong so the trim can be adjusted inwards or outwards as needed to suit finishing NOTE Don t tighten the screws down completely at this point do a trial fit to the unit make any necessary adjustments when trim fits properly tighten the screws 4 Hearth Trim Installation 1 Secure the two 2 hearth trim pieces together as shown in diagram 2...

Страница 30: ...hinges to the bottom flange on the firebox using 2 screws per hinge 6 Secure the wires to the back of the inner faceplate with a wire clip 4 Tuck the wires into the clip to keep them away from the insert using the clip provided Attach the clip to the rear of the faceplate to en sure that the wires do not touch the side of the unit The power cord should be run behind the inner faceplate panel 5 Ins...

Страница 31: ...backing plate with a clip on each side as shown in Diagram 6 Ensure the hearth trim is evenly space on either side of the backing plate 5 Reinstall backing plate 6 Reinstall outer faceplate If no holes are present on the backing plate proceed to the Step 3 2 If screw holes are present on backing plate secure the hearth trim to backing place with 2 screws on each side If no screw holes are present ...

Страница 32: ...r until pilot lights Continue to hold the control knob in for approximately one minute then release the gas control knob The pilot flame should continue to burn If the pilot does not remain lit repeat operation allowing a longer period before releasing gas control knob 7 Turn gas control knob counter clockwise to ON 8 Use the rocker switch to operate main burner 9 Rotate the variable flame control...

Страница 33: ... knob 3 Push in gas control knob slightly and turn to ON position 4 Turn ON the flame switch 2 Wait five 5 minutes to clear out any gas If you then smell gas STOP follow B in the safety information above on this label If you don t smell gas go to the next step 3 Turn knob on gas control counterclockwise to PILOT 4 Push in control knob all the way and hold in Immediately push black button on spark ...

Страница 34: ...requires replacement use glass gasket Part 936 155 Door Glass Your Regency insert is supplied with high temperature 5 mm Neoceram ceramic glass Top View of pilot flame Top View of pilot flame Incorrect flame pattern will have small probably yellow flames not coming into proper contact with the rear of the burner or thermopile that will withstand the highest heat that your unit will produce If your...

Страница 35: ... after servicing 1 Turn the unit off and allow it to cool down to room temperature 2 Disconnect the power source and turn off the gas supply to the insert 3 Open the bottom louver 4 Remove the door frame by lifting out from the bottom and lift up off the glass door 5 Remove the glass door a Removethe2hooksshownbelowatthebottomoftheglass door b Swingthedoorout45o fromthebottomandliftupand out 7 Rem...

Страница 36: ...panel by manoeuvring it up and out of the firebbox as shown below 11 Remove 1 screw holding the clip securing the right side panel 12 Remove the side panel 13 Repeat above 2 steps to remove the left side panel Fan access plate 15 Remove the 3 screws securing the burner bracket as shown below 16 Move the pilot assembly out of the way be careful of the wires leading from the pilot assembly Pilot ass...

Страница 37: ...o the pin Check to make sure the fan is seated properly on the pins this is very important try to move the fan back and forth there shouldn t be any noise if there is noise check to see if the grommets have come loose 17 Remove the burner bracket 18 Remove the Fan Air Duct by removing the 2 screws squeeze the sides together to remove 19 Unplug the 2 wires from the fan motor from inside the stove l...

Страница 38: ...r 5 Remove the glass door a Remove the 2 hooks shown below at the bottom of the glass door b Swing the door out 45o from the bottom and lift up and out 6 Remove the burner by undoing the 2 screws shown Carefully slide the burner to the left Then lift the burner up and out ensuring not to spill glass crystals 7 Carefully set aside the burner and glass crystals Door Frame Glass Door Burner valve ass...

Страница 39: ...shown below 11 Slightly lift out valve tray 12 Disconnect the inlet gas line 13 Replace valve assembly and gasket then reverse steps to reinstall new valve assembly 9 Disconnect the ON OFF connector wires from the valve NOTE For LP units disconnect the DC Sparker ignitor wire from the valve ON OFF Wires ...

Страница 40: ...25 Door Extension Spring 17 Wire Holder Clip 18 Strain Relief 19 Grommet for Power Cord 514 969 Conversion Kit to Propane 20 420 157 Gasket TransitionBoxBottom 21 420 054 Gasket Transition Box Top 22 Stove Top 23 420 048 Thermal Insulation 24 Adaptor Stop 25 Adaptor Holding Brkt Left 26 Adaptor Holding Brkt Right 27 320 518 Flue Adaptor Assy 28 Insulation Hold Down Brkt 29 420 170 Top Fan Air Chan...

Страница 41: ...Assembly NG 425 576 P Valve Assembly LP 6 425 008 Sunrise burner bracket 7 420 201 Right Valve Bracket 8 420 202 Left Valve Bracket Burner Assembly Part Description Part Description 4 3 9 6 8 2 11 10 13 5 1 9 910 038 Pilot Assembly 3 Flame NG 910 039 Pilot Assembly 3 Flame LP 10 910 341 Thermopile 11 910 336 Thermocouple 12 910 030 Electrode not shown 13 425 525 U32S Sunrise burner assembly Not av...

Страница 42: ...42 U32S 5 FPI Direct Vent Gas Insert parts list faceplate and door frame Part Description 3 1 2 1 425 512 Door Bottom Assembly 2 425 513 Frame Inside 3 425 514 Faceplate Outside 4 425 942 Hearth Trim 4 ...

Страница 43: ...U32S 5 FPI Direct Vent Gas Insert 43 parts list low profile faceplate Part Description 1 Backplate Assembly 2 Bottom Louver 3 Right mounting bracket 4 Left mounting bracket 5 Front Frame 1 2 4 3 5 ...

Страница 44: ...44 U32S 5 FPI Direct Vent Gas Insert Notes ...

Страница 45: ...U32S 5 FPI Direct Vent Gas Insert 45 Notes ...

Страница 46: ...46 U32S 5 FPI Direct Vent Gas Insert Notes ...

Страница 47: ...distributor or agent Transportation Prepaid if requested Porcelain Enamel Absolute perfection is either guaranteed nor commercially possible Any chips must be reported and inspected by an authorized dealer within three days of installation Reported damage after this time will be subject to rejection It is the general practice of FPI to charge for larger higher priced replacement parts and issue cr...

Страница 48: ...____________________________________________________________ Phone ____________________________________________________________ Date Installed _______________________________________________________ Serial No _ __________________________________________________________ Register your Regency warranty online www regency fire com Reasons to register your product online today View and modify a list of...

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