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L540PB-2 / HZI540PB-2 Direct Vent Gas Insert

INSTALLATION

LEVELING LEG ADJUSTMENT

The L540PB / HZI540PB inserts are equipped with 2 levelling legs that are accessible while the appliance is in its fi nal installation position. The unit

can be adjusted up to 5/8" (16mm). The faceplate must not be installed to do this adjustment, if installed, remove faceplate.

Remove left and right inner panels by sliding them forward. The rear levelling bolts are located in the back corners of the fi rebox and can be adjusted

using a 7/16" wrench. Rotate the bolts clockwise to raise the rear of the fi rebox.

When the appliance is in position, adjust the bolts to level the appliance, making sure that the appliance is also level and is sitting on both bolts to

prevent rocking.

Leveling Bolts

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Содержание HZI540PB

Страница 1: ...the vicinity of this or any other appliance Installation and service must be performed by an authorized installer service agency or the gas supplier FOR YOUR SAFETY What to do if you smell gas Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions I...

Страница 2: ...ou with all the warmth and charm of a fireplace at the flick of a switch The models L540PB HZI540PB of this series have been approved by Warnock Hersey for both safety and efficiency As it also bears our own mark it promises to provide you with economy comfort and security for many trouble free years to follow Please take a moment now to acquaint yourself with these instructions and the many featu...

Страница 3: ...al installation 47 Fan Installation 47 Valve replacement 48 PARTS LIST Main Assembly 49 Low profile faceplate 51 WARRANTY Warranty 55 DIMENSIONS Unit dimensions 4 SAFETY LABEL Copy of the Safety Label 5 REQUIREMENTS MA Code CO Detector 7 INSTALLATION Important Message 8 Before You Start 8 Important Message 9 For Your Safety 9 Specifications 9 Gas Pressure Testing 9 Installation Into A Solid Fuel B...

Страница 4: ...as Insert DIMENSIONS UNIT DIMENSIONS 45 1 2 30 1 4 39 13 16 31 3 8 2 1 4 26 36 3 1 2 17 1 4 38 11 16 17 10 1 1 1 4 23 5 8 23 9 16 12 1 4 982mm 914mm 660mm 1156mm 1010mm 795mm 438mm 89mm 768mm 598mm 600mm 32mm 25mm 254mm 308mm 432mm 57mm ...

Страница 5: ...t permanently located manufactured mobile home where not prohibited by local codes See owner s manual for details WARNING This fireplace has been converted for use with a gas fireplace insert only and cannot be used for burning wood or solid fuels unless all original parts have been replaced and the fireplace re approved by the authority having jurisdiction Installer l appareil selon les codes ou ...

Страница 6: ...BRIQUE AU CANADA Minimum Clearances to Combustibles from Insert This appliance must be installed in accordance with local codes if any if none follow the National Fuel Gas Code ANSI Z223 1 or Natural Gas and Propane Installation Code CSA B149 1 This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certi...

Страница 7: ...rectly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless upon inspe...

Страница 8: ...ACE GLASS AND SHOULD STAY AWAYTO AVOID BURNS OR CLOTHING IGNITION INSTALLATION AND REPAIR SHOULD BE DONE BY AN AUTHORIZED SERVICE PERSON THE APPLIANCE SHOULD BE INSPECTED BEFORE USE AND AT LEAST ANNUALLY BY A PROFESSIONAL SERVICE PERSON MORE FREQUENT CLEANING MAY BE REQUIRED DUE TO EXCESSIVE LINT FROM CARPETING BEDDING MATERIAL ETC ITISIMPERATIVETHAT CONTROLCOMPARTMENTS BURNERS ANDCIRCULATINGAIRPA...

Страница 9: ... Any alterations made to the listed solid fuel burning factory built fireplace may void the listing of the fireplace Check with your local inspector before commencing with this installation BEFORE YOU START Safe installation and operation of this appliance requirescommonsense however wearerequired by the Canadian Safety Standards and ANSI Standards to make you aware of the following General Safety...

Страница 10: ...r plate through the brackets and fasten to the front plate Refer to section Flue Liner Installation 6 Slide the unit fully into the fireplace Level if necessary 7 Test gas pressure Refer to section Gas Pipe Pressure Testing Check aeration system Refer to section Gas Insert Aeration System 8 Install standard and optional features Refer to the following sections a Brick Panels b Enamel Panels c Log ...

Страница 11: ...earance Dimension Measured From A Sides 12 305 mm From inside edge of faceplate doors B Ceiling 60 1524 mm Bottom of unit C Mantel Min Height 12 305mm 16 406mm From top of unit or 36 from bottom of unit From top of unit or 40 from bottom of unit D Min Hearth Depth 14 356mm E Min Hearth Width 44 1016mm G Max Mantle Depth 12 305 mm 48 1219mm from bottom of unit K Min Alcove Width 56 1422 mm L Max Al...

Страница 12: ...ance Move the appliance into the exact location where it is to be installed Ensure that the Insert is level 4 Do not cut any sheet metal parts of the fire place in which the gas fireplace insert is to be installed 5 If the factory built fireplace has no gas access hole s provided an access hole of 1 1 2 37 5mm or less may be drilled though the lower sides or bottom of the firebox in a proper workm...

Страница 13: ...he Rear Tabs are fully engaged 6 Remove the Flue Connector Tool and store for future use 2 Attach the Flue Liners onto the Flue Connector Plate using sealant and gear clamps then fasten with 3 screws See the section in this manual on Venting installation 3 Position the unit in front of the fireplace opening start the Flue Connec tor Plate into the Flue Connector Plate Guides Flue Connector Plate F...

Страница 14: ...t not be installed to do this adjustment if installed remove faceplate Remove left and right inner panels by sliding them forward The rear levelling bolts are located in the back corners of the firebox and can be adjusted using a 7 16 wrench Rotate the bolts clockwise to raise the rear of the firebox When the appliance is in position adjust the bolts to level the appliance making sure that the app...

Страница 15: ...s you to increase the primary air setting Slide the Air Shutter away from you to decrease the primary air setting Below you will see a chart showing the minimum primary air settings These are set from the factory but due to fuel conversions or installation conditions the air setting may need to be adjusted Close Open Unit Fuel Type Min Air Setting L540PB NG 1 8 3mm L540PB LP 3 8 9mm HZI540PB NG 1 ...

Страница 16: ...ave additional local codes it is always best to consult with your local authorities and the CAN CGA B149 installation code For USA installations follow local codes and or the current National Fuel Gas Code ANSI Z223 1 When using copper or flex connectors use only approved fittings Always provide a union so that gas lines can be easily disconnected for servicing Flare nuts for copper lines and flex...

Страница 17: ...The qualified service agency is responsible for the proper installation of this kit The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer s instruc tions supplied with the kit THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER IF IN DOUBT DO NOT DO THIS CONVERSION Conversion Kit includes 1 904 964 Orifice 51 1 918...

Страница 18: ...inlet and outlet pressures 21 Check operation of flame control 16 Attach the label This unit has been converted to LPG near or on top of the serial decal Fig 2 12 Using theAllen wrench as shown in Fig 4 rotate the screw clockwise until snug do not overtighten Fig 4 Fig 3 9 Insert a 5 32 or 4mm Allen wrench into the hexagonal key way of the screw Fig 2 rotate it counter clockwise until it is free a...

Страница 19: ...s shown below 3 Secure cable ties to the unit as shown by inserting cable ties into round holes There will be a total of 4 cable ties that need to be inserted into the holes 2 on the back and 2 on the right side located on the lower side of the ﬁrebox TPTH Wire TH Wire Secure wires with cable ties installed in previous step Additionally secure wires with a wire clip to be installed in location sho...

Страница 20: ...ss to the valve terminals also marked TH TP TH locations as shown below 3 Install stepper motor installation instructions provided by SIT reinstall valve 6 Connect the stepper motor wire marked stepper from the harness into the stepper motor wire on the motor 9 Secure cable ties to the unit as shown by inserting cable ties into round holes There will be a total of 4 cable ties that need to be inse...

Страница 21: ...alled in previous step Additionally secure wires with a wire clip to be installed in location shown below 11 Install receiver onto backing plate with 2 screws and plug in receiver cord shown in Step 8 12 Connect receiver wire from the wiring harness to the back side of the remote receiver as shown below Receiver Wire Cable Tie Wire Clip Left Right Cable Tie Cable Tie 13 Bundle excess receiver wire...

Страница 22: ...the valve terminals also marked TH TP TH locations as shown below 5 Install stepper motor installation instructions provided by SIT reinstall valve 6 Connect the stepper motor wire marked motor from the harness into the stepper motor wire on the motor 7 Cut the cable tie to release the power cord bundled on the left side bring around to the back of the unit to the right side near the fan control m...

Страница 23: ...h 2 screws and plug in receiver cord shown in Step 8 12 Connect receiver wire from the wiring harness to the back side of the remote receiver as shown below Grommet Cable Tie Wire Clip Left Right Cable Tie Cable Tie 13 Bundle excess receiver wire using the 4th cable tie and secure to the front right of the firebox as shown below 14 Plug the 10 foot extension cord into the FCM extension cord as sho...

Страница 24: ...n case of a power failure the burner switch and the optional remote control thermostat will continue to operate However a 120V A C power supply is needed for the fan blower operation WARNING Electrical Grounding Instructions Thisapplianceisequippedwithathreepronged grounding plugforyourprotection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do...

Страница 25: ...L540PB 2 HZI540PB 2 Direct Vent Gas Insert 25 INSTALLATION WIRING DIAGRAM FOR GTMF REMOTE Neutral Live Black Black Minimum Convection Air Temp Switch Ground ON OFF 120V AC Fan White Black ...

Страница 26: ...is unit Use of other systems may void your warranty The remote control kit comes with a hand held transmitter areceiverandawallmountingplate 1 Choose a convenient location on the wall to install the receiver and the receptacle box protection from extreme heat is very important Run wires from the fireplace to that location Use Thermostat Wire Table 2 Connect the two wires to the gas valve See diagr...

Страница 27: ...here are 2 optional packages to choose from to cover the firebox base 1 Natural River Pebbles 2 Glass Crystals 4 colors available Spread the pebbles crystals evenly on the exposed base of the firebox Pebbles are NOT to be placed anywhere on the burner or over top of the Glass Crystals or optional Stones IMPORTANT NOTE Only the supplied and approved pebbles glass crystals are to be used with these ...

Страница 28: ...28 L540PB 2 HZI540PB 2 Direct Vent Gas Insert INSTALLATION CAUTION DO NOT place spa stones or volcanic stones over pilot and burner ports No spa stones in this area No volcanic stones in this area ...

Страница 29: ...nterfere with pilot operation Improper positioning of the logs may create carbon build up and can alter the unit s performance which is not covered under warranty For Touch Ups Satin Black paint is included for burner and Dark Brown Paint is included for log set 1 Rear Back Log 2 Left Side Log 3 Right Front Log Piece 4 Left Front Log Piece 5 Right Front Log 6 Right Cross Log 7 Left Upright Log 1 2...

Страница 30: ...in the bottom of Log 5 see highlighted areas and place provisions on burner and Log 3 see darkened areas 8 Locate provision in the bottom of Log 4 see highlighted areas be low and place provision on the burner 9 Ensure the contour of Log 4 matches up the burner contour and does not rock when seated 3 4 4 4 5 3 3 Log 2 in position 1 2 6 Log 2 should lean against Log 1 as shown below ...

Страница 31: ...see darkened areas 12 Ensure the lower Y of Log 6 is correctly placed on provision on Log 5 see below 13 Locate provision on the bottom of Log 7 see highlighted areas place on provision on Log 1 and in provisions on Log 2 and Log 4 see darkened areas 7 1 6 1 5 6 5 3 5 6 5 Final Install Log 7 provision position on Log 4 Log 7 provision position on Log 1 7 2 4 1 7 4 ...

Страница 32: ... they are already installed 3 Remove one screw in the upper left and upper right of the firebox If the unit has been previously operated spray these screws with WD 40 Once the screws have been removed lower the front edge of the exhaust baffle and pull towards you There are 3 screws at the rear of the exhaust baffle that help to position the baffle and keep it straight during operation 4 Install t...

Страница 33: ...ght 3 Using a screw driver loosen the fasteners holding the Brick Panel Re tainers and move them towards the center of the firebox see Diagram 1 4 Remove the brick panels from their packaging Inspect them prior to installation to make sure they haven t been damaged during shipping 5 Install the rear brick panel by placing it against the rear of the firebox The bottom of the brick panel rests on a ...

Страница 34: ... rear liner and the firebox side When the side liner is properly installed the front edge should sit just inside the front edge of the firebox Interlocking of the side and rear Firebox Liners Insulation Panels Firebox Liner Rear Side and Rear Panel Positioning Bottom Right of Firebox Firebox Liner Retainers Exhuast Baffle Top Right of Firebox 5 Install the firebox liner Left with the corresponding...

Страница 35: ... other lower door latch 6 Pull the bottom of the door towards you until the door is angled away from the firebox by about 30 Lift the door up and over the upper door hooks 7 To install the glass door reverse steps Door Components Window Glass Window Glass Gasket Door Frame Window Clip x4 Glass Gasket Retainer 1 Insert the door tool into the lower door latch WARNING Do not operate the appliance wit...

Страница 36: ...ight Refer to minimum clearances in the installation manual If not installing the mantel deflector proceed to step 3 1 Line up the mantel deflector tabs to the back with the Low Profile back ing plate 4 Install front faceplate hooking tabs over flange on unit in locations shown below 5 Install lower trim piece oriented as shown below Trim Final Install 2 Bend all 3 tabs 90º to secure the deflector...

Страница 37: ...ble tie to release bundled power cord 6 Bring power cord to the back of the right bracket without slack secu with supplied wire clip Wire clip Power Cord Power Cord wire clip Wire clip Left Bracket Fan Speed Wire Connection Valve Wire Connection 2 Install bracket with fan speed controller on the right side of the unit Connect the 2 wires from the fan speed controller 2 female connectors to the wir...

Страница 38: ...ll bracket on the right side of the unit with 2 screws in location shown below 9 Install Faceplate by hooking over top lip of unit as shown below Right Bracket Faceplate Install Final Install 7 Install grommet onto cord and install into bracket as shown below Grommet ...

Страница 39: ...p on each side as shown in Diagram 6 Ensure the hearth trim is evenly space on either side of the backing plate 5 Reinstall backing plate 6 Reinstall outer faceplate If no holes are present on the backing plate proceed to the Step 3 2 If screw holes are present on backing plate secure the hearth trim to backing place with 2 screws on each side If no screw holes are present 3 Remove backing plate b...

Страница 40: ...nstall the optional screen by hooking the top of the screen over the two tabs at the top of the glass door Locations shown in the diagrams below 2 Secure the screen by placing provided magnets between the back of the screen and the unit in locations shown below 3 To remove reverse steps Tabs ...

Страница 41: ...cond wait 8 When lighting the appliance the inside of the glass may fog up This will burn off after a few minutes of operation DONOTBURNTHEAPPLIANCEWITH THE GLASS DOOR REMOVED FIRST FIRE The first fire in your stove is part of the paint curing process To ensure that the paint is properly cured it is recommended that you burn your fireplace for at least four 4 hours the first time you use it with t...

Страница 42: ...cause some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electric switch do not use any phone in your building Immediately call your gas supplier from a neighbours phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department C Do not use this appliance if any part ha...

Страница 43: ...use condensation and fog the glass This conden sation and fog is normal and will disappear in a few minutes as the glass heats up Never operate the appliance without the glass properly secured in place or with the door open 7 Do not use this appliance if any part has been under water Immediately call a qualified serv ice technician to inspect the appliance and to replace nay part of the control sy...

Страница 44: ...anicalsupportssuch as Wall Straps or plumbers tape for rigidity LOG REPLACEMENT Theunitshouldneverbeusedwithbrokenlogs Turn off the gas valve and allow the unit to cool before opening door to carefully remove the logs The pilot light generates enough heat to burn someone If for any reason a log should need replacement you must use the proper replacement log The position of these logs must be as sh...

Страница 45: ... These tabs will not line up unless the mixing tube is inside the air shutter at the rear of the firebox Glass Media Burner Side view cut through Burner Pilot Cover Burner Screen Glass Media Tray Fill Glass Media to this level Mixing Tube Disconnect unit from gas supply and allow unit to cool before removing burner Filler section GLASS BURNER REMOVAL GLASS BURNER INSTALL 3 Place the Burner Cover S...

Страница 46: ...uch ups are required Important Note A correctly installed burner the burner is back far enough lower the front edge so that the front flange of the burner underneath sits down into the grooves in the burner mount ing brackets Left and Right There will be a small gap between the Ceramic Burner and the firebox Bottom Flange The Burner should be situated about 6mm inside the front edge of the firebox...

Страница 47: ...g see vent flue installation in this manual will need to be disconnected for proper removal There is no access to the blower from the front of this appliance 4 Position gasket between fan and back access panel as shown below in Diagram 4 Secure fan and gasket to fan bracket with 3 screws Diagram 4 Gasket 5 Connect the wires from the wire harness to the fan terminals see Diagram 5a and connect the ...

Страница 48: ...nect the following from the valve 1 DC sparker 2 Thermocouple 3 Thermopile leads 4 ON OFF control 2 Disconnect the Gas Orifice supply line 5 from the outlet of the Gas Valve 3 Disconnect the Pilot Supply Line 6 from the Gas Valve 4 Disconnect the Gas Supply Line 7 from the On Off Safety Shut off Valve 5 Loosen 4 screws 8 that secure the Gas Valve Mounting bracket slide bracket up to release 6 Remo...

Страница 49: ... Fan bracket 296 043 FB Liner Retainers 13 416 535 Flue adaptor assembly 398 018 Flue Connector Gasket 14 910 568 Sit Valve 820 NG LP 15 296 901 Brick Panels Brown 296 902 Brick Panels Red 16 296 908 Enamel Panels Various Glass Crystals 17 396 042 f Door Tool 18 910 572 Remote Receiver 19 296 145 Pilot Shield 20 910 341 Thermopile 21 910 386 Thermocouple 910 432 Pilot Tube 910 030 Spark Electrode ...

Страница 50: ...50 L540PB 2 HZI540PB 2 Direct Vent Gas Insert PARTS LIST 1 2 3 4 16 15 5 6 7 8 9 11 12 13 14 18 10 21 22 19 20 17 ...

Страница 51: ...nset Bronze 446 924 3 Sided Faceplate Low Profile Black 446 925 3 Sided Faceplate Low Profile Iron Gray 446 982 3 Sided Faceplate Low Profile O S Sunset Bronze 446 984 3 Sided Faceplate Low Profile O S Black 446 985 3 Sided Faceplate Low Profile O S Iron Gray Not Shown 296 950 Mantel Deflector 296 952 Hearth Trim 2 296 954 Hearth Trim 4 41 ...

Страница 52: ...52 L540PB 2 HZI540PB 2 Direct Vent Gas Insert NOTES ...

Страница 53: ...credited distributor or agent provided that the defective part be returned to the distributor or agent Transportation Prepaid if requested Porcelain Enamel Absolute perfectionisneither guaranteednor commercially possible Any chips must be reported and inspected by an authorized dealer within three days of installation Reported damage after this time will be subject to rejection It is the general p...

Страница 54: ...54 L540PB 2 HZI540PB 2 Direct Vent Gas Insert NOTES ...

Страница 55: ...L540PB 2 HZI540PB 2 Direct Vent Gas Insert 55 NOTES ...

Страница 56: ...__________________________________________ Phone ___________________________________________________________ Date Installed ______________________________________________________ Serial No __________________________________________________________ Register your Regency warranty online www regency fire com Reasons to register your product online today View and modify a list of all your registered p...

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