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LRI4E / HRI4E Direct Vent Gas Insert

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installation

ENAMEL PANEL INSTALLATION

IMPORTANT: THIS APPLIANCE CANNOT BE OPERATED WITHOUT BRICK OR ENAMEL PANELS INSTALLED.

919-025c

07/30/14

1

HrI6E / HrI4E

EnamEl panEl InstallatIon

Sheet metal components may have sharp edges. Please handle with
care. The enamel panels require an insulation panel installed behind
them. Failure to do so may result in an elevated operating temperature
and premature failure of the appliance. The Insulation panels may contain
fibre glass or ceramic elements. These may become airborne or stick to
carpets and/or clothing. Handle with caution.
The use of work gloves and dust masks is recommended when handling
panels and insulation.

2)

Place the insulation panels on the inside of their respective firebox liners.

Have both the rear liner and the right liner within reach of the Firebox.
The rear liner has one long edge with perpendicular lip and one long
edge with a lip angled downward. The angled lip is the top of the panel.
The liner sits on a sheet metal ledge at the rear of the firebox, just above
the air inlet near the bottom.

While holding the rear liner in place, slide the firebox liner right (and the

corresponding insulation panel) into the right side of the Firebox. The side
liners will sit on the firebox liner retainers and fit at the top in-between the
firebox side and the exhaust baffle. The rear flange on the Firebox Liner
Side, sits between the rear liner and the firebox side. When the side liner
is properly installed, the front edge should sit just inside the front edge of
the firebox.

Interlocking of the

side and rear Firebox

Liners

Insulation Panels

Firebox

Liner Rear

Side and Rear Panel

Positioning

Bottom Right of Firebox

Firebox Liner Retainers

Exhuast Baffle

Top Right of Firebox

4)

Install the firebox liner Left, with the corresponding Insulation Panel by

sliding it into the left side of the firebox. The rear flange of the liner must
fit between the firebox liner rear and the firebox. You may have to push
the liner against the firebox as you push it rearward.

1)

Remove filler sections from right and left sides of the burner and discard

- see below.

Filler section

Before you start:

Black Enamel panels

• Black Enamel panels must be inspected for scratches and dimples prior

to installation. All claims to be recorded at this time.

Claims for damage after installation will not receive consideration.

• Black Enamel panels will discolor a little during normal operation. This is

normal and should not be considered a defect.

*

All hand and finger marks

mUst

be cleaned off with a soft cloth. Use

an ammonia based cleaner (ie. glass cleaner) to remove any fingerprints

before applying heat to the unit.

Failure to do this will result in burn stains on panels which you will

be unable to remove.

Not protected by product warranty.

HRI4E

*Insulation panels not shown in this diagram

Enamel panels

Panel retainers

Panel retainers

Enamel panels

HRI6E

*Insulation panels not shown in this diagram

Installing Enamel Panels

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Содержание HRI4E-LP

Страница 1: ...any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Leave the building immediately Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you cannot reach you gas supplier call the fire department Installation and service must be performed by a quali...

Страница 2: ...t the flick of a switch The models LRI4E HRI4E of this series have been approved by Warnock Hersey Intertek for both safety and efficiency As it also bears our own mark it promises to provide you with economy comfort and security for many trouble free years to follow Please take a moment now to acquaint yourself with these instructions and the many features of your Regency Fireplace Horizon HRI4E ...

Страница 3: ...on 44 Fan maintenance with GTMF remote control 45 Valve replacement 46 Main Assembly 48 Vignette faceplate 50 Low profile faceplate 50 Warranty 51 Unit dimensions with vignette faceplate 4 Unit dimensions with low profile faceplate 5 MA Code CO Detector 8 Important Message 9 Before You Start 9 Important Message 10 For Your Safety 10 Specifications 10 Gas Pressure Testing 10 Installation Into A Sol...

Страница 4: ...Vent Gas Insert 4 dimensions UNIT DIMENSIONS WITH VIGNETTE FACEPLATE 41 5 8 35 1 8 22 7 8 26 1 8 14 3 4 24 181 614 20 30 1 1 8 21 11 16 20 3 14 7 16 762mm 550mm 27mm 1056mm 366mm 891mm 580mm 374mm 622mm 507mm 76mm 18 457mm ...

Страница 5: ...LRI4E HRI4E Direct Vent Gas Insert 5 5 dimensions UNIT DIMENSIONS WITH LOW PROFILE FACEPLATE ...

Страница 6: ...6 LRI4E HRI4E Direct Vent Gas Insert 6 dimensions UNIT DIMENSIONS WITH 4 SIDED VIGNETTE FACEPLATE ...

Страница 7: ...or the State of Massachusetts installation and repair must be done by a plumber or gasfitter licensed in the Commonwealth of Massachusetts For the State of Massachusetts flexible connectors shall not exceed 36 inches in length For the State of Massachusetts the appliances individual manual shut off must be a t handle type valve The State of Massachusetts requires the installation of a carbon monox...

Страница 8: ...or the State of Massachusetts installation and repair must be done by a plumber or gasfitter licensed in the Commonwealth of Massachusetts For the State of Massachusetts flexible connectors shall not exceed 36 inches in length For the State of Massachusetts the appliances individual manual shut off must be a t handle type valve The State of Massachusetts requires the installation of a carbon monox...

Страница 9: ...tly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless upon inspecti...

Страница 10: ...PROFESSIONAL SERVICE PERSON MORE FREQUENT CLEANING MAY BE REQUIRED DUE TO EXCESSIVE LINT FROM CARPETING BEDDING MATERIAL ETC IT IS IMPERATIVE THAT CONTROL COMPARTMENTS BURNERS AND CIRCULATING AIR PASSAGEWAYS OF THE APPLIANCE BE KEPT CLEAN DUE TO HIGH TEMPERATURES THE APPLIANCE SHOULD BE LOCATED OUT OF TRAFFIC AND AWAY FROM FURNITURE AND DRAPERIES WARNING FAILURE TO INSTALL THIS APPLIANCE CORRECTLY...

Страница 11: ...lace NOTE Any alterations made to the listed solid fuel burning factory built fireplace may void the listing of the fireplace Check with your local inspector before commencing with this installation BEFORE YOU START Safe installation and operation of this appliance requires common sense however we are required by the Canadian Safety Standards and ANSI Standards to make you aware of the following G...

Страница 12: ...plate Refer to section Flue Liner Installation 6 Slide the unit fully into the fireplace Level if necessary 7 Hook up 120 volt AC power cord into a suitable receptacle Optional Install 4 batteries in receiver Batteries only serve as back up if power is lost within the home 8 Test gas pressure Refer to section Gas Pipe Pressure Testing Check aeration system Refer to section Gas Insert Aeration Syst...

Страница 13: ...Min Height 32 813mm 35 889mm From Base of Unit From Base of Unit D Min Hearth Depth 14 356mm E Min Hearth Length 40 1016mm G Max Mantle Depth 0 12 305 mm 44 1118mm from bottom of unit K Min Alcove Width 54 1372 mm L Max Alcove Depth 36 914 mm M Mantel Deflector 3 1 2 89mm NOTE 40 1016MM wide x 14 356mm deep hearth is required unless the unit is raised 6 152 4 mm off the floor surface An optional 3...

Страница 14: ...nt will pass throughthechimneyabovetheappliance Move the appliance into the exact location where it is to be installed Ensure that the Insert is level 4 Do not cut any sheet metal parts of the fire place in which the gas fireplace insert is to be installed 5 If the factory built fireplace has no gas access hole s provided an access hole of 1 1 2 37 5mm or less may be drilled though the lower sides...

Страница 15: ... of the unit See diagram below of location The Flue connection is complete when the Flue Connector Plate is fully forward and the Rear Tabs are fully engaged 6 Remove the Flue Connector Tool and store for future use 2 Attach the Flue Liners onto the Flue Connector Plate using non RTV type sealant then fasten with 3 screws See the section in this manual on Venting installation 3 Position the unit i...

Страница 16: ...t can be adjusted up to 5 16 16mm Remove left and right side filler pieces The rear levelling bolts are located in the back corners of the firebox and can be adjusted using a 7 16 wrench Rotate the bolts clockwise to raise the rear of the firebox When the appliance is in position adjust the bolts to level the appliance making sure that the appliance is also level and is sitting on the 2 bolts to p...

Страница 17: ... primary air setting Below you will see a chart showing the minimum primary air settings These are set from the factory but due to fuel conversions or installation conditions the air setting may need to be adjusted Close Open Unit Fuel Type Min Air Setting LRI4E NG 3 16 5mm LRI4E LP 1 4 6mm HRI4E NG 3 16 5mm HRI4E LP 1 4 6mm HRI4E w optional driftwood logs NG Fully Open AIR SHUTTER ADJUSTMENT 1 Sl...

Страница 18: ...E INSTALLATION Since some municipalities have additional local codes it is always best to consult with your local authorities and the CAN CGA B149 installation code For USA installations follow local codes and or the current National Fuel Gas Code ANSI Z223 1 When using copper or flex connectors use only approved fittings Always provide a union so that gas lines can be easily disconnected for serv...

Страница 19: ... case 120 volt power lost within the home PROFLAME REMOTE SYSTEM GTMF WITH FAN LRI4E HRI4E CAUTION Labelallwirespriortodisconnection whenservicingcontrols Wiringerrorscancause improper and dangerous operation Caution Ensure that the wires do not touch any hot surfaces and are away from sharp edges Proflame Remote Operation Proflame Remote Battery Change Proflame System Configuration 886 GTMF Wire ...

Страница 20: ...rted appliance is checked as specified in the manufacturer s instruc tions supplied with the kit THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER IF IN DOUBT DO NOT DO THIS CONVERSION Side control cover Cable from motor The valve in the LRI4E is attached using 2 screws and 2 hooks located below the valve Loosening the screws part way and lift the valve to disengage the hooks The valve will t...

Страница 21: ...outlet pressures at full load With a soapy solution leak test the entire system Verify both the correct flame and pilot appearance 12 See Gas Pipe Pressure Testing in manual 13 Adjust aerations settings see Air Shutter Adjustment section in the manual 9 Remove pilot retainer clip with pliers and pull off the pilot cap to expose the pilot orifice 10 Unscrew the pilot orifice with the allen key then...

Страница 22: ...ere are 2 optional packages to choose from to cover the firebox base 1 Natural River Pebbles 2 Glass Crystals 4 colors available Spread the pebbles crystals evenly on the exposed base of the firebox Pebbles are NOT to be placed anywhere on the burner or over top of the Glass Crystals or optional Stones IMPORTANT NOTE Only the supplied and approved pebbles glass crystals are to be used with these f...

Страница 23: ...LRI4E HRI4E Direct Vent Gas Insert 23 23 installation HZI390E ADDENDUM CAUTION DO NOT place spa stones over pilot and burner ports No spa stones in this area ...

Страница 24: ...ft Front Angled Log Piece Rear Log Bracket HRI6E HRI4E units Pilot shield HRI4E units only Lava Rock and Embers 1 2 3 4 7 6 5 1 2 9 1 4 1 2 3 Place Log 1 on Rear Log Bracket in front of tabs ensure Log is centered Place small amount of glass crystals on pilot cover over top pilot area in front of Log 1 4 Place Log 2 on the glass angled with the non charred point of the Log is approximately 9 1 4 f...

Страница 25: ...e Log 7 on the glass as shown below 10 Place embers and Lava rocks on the glass as shown below Note Properly positioned Logs 3 4 should measure 1 4 from their longest point to the outside edge of the burner tray 4 3 1 4 1 4 1 2 3 5 Place Log 3 rest on Log 2 match pin locator on Log 2 with landing pin on Log 1 Angle the longest point on Log 3 is approximately 1 4 from the outside edge of the burner...

Страница 26: ...ing Read the instructions below carefully and refer to the images If the logs are broken do not use the unit until they are replaced Broken logs can interfere with pilot operation Improper positioning of the logs may create carbon build up and can alter the unit s performance which is not covered under warranty For Touch Ups Satin Black paint is included for burner and Dark Brown Paint is included...

Страница 27: ...he far right of the burner in the orientation shown below 8 Line up the pin locator in Log 7 with the pin in Log 1 9 When Log 7 is seated manoeuvre it is contacting Log 2 Placement of Log 4 Location for Log 5 Final Install Log 7 and Log 2 should make contact Log 7 pin locator line up with Log 1 pin Location for Log 6 4 1 7 2 7 3 5 6 1 1 2 3 4 6 7 5 5 Seat Log 4 into front right depression on burne...

Страница 28: ...id in keeping the flue slightly warmer than the outside air making start up a smoother process STANDING PILOT Exhaust Baffle Screws help to locate the Exhaust Baffle when installing in the Firebox Exhaust Baffle Exhaust Baffle Screws both sides Exhaust Baffle Screw Heat Exchanger Return Heat Exchanger Return ADDING THE HEAT EXCHANGER RETURN 1 Remove the panels if they are already installed Remove ...

Страница 29: ...rs Firebox Liners Upper Left of Firebox Exhaust Baffle Firebox Liner Left Lower Right of Firebox Firebox Liner Retainer x2 Firebox Liner Right Left right filler sections 2 Remove the firebox liners from their packaging Inspect them prior to installation to make sure they haven t been damaged during shipping 3 Install the rear brick panel by placing it against the rear of the firebox The bottom of ...

Страница 30: ...irebox Liner Side sits between the rear liner and the firebox side When the side liner is properly installed the front edge should sit just inside the front edge of the firebox Interlocking of the side and rear Firebox Liners Insulation Panels Firebox Liner Rear Side and Rear Panel Positioning Bottom Right of Firebox Firebox Liner Retainers Exhuast Baffle Top Right of Firebox 4 Install the firebox...

Страница 31: ...or latch 6 Pull the bottom of the door towards you until the door is angled away from the firebox by about 30 Lift the door up and over the upper door hooks 7 To install the glass door reverse steps Door Components Window Glass Window Glass Gasket Door Frame Window Clip x4 Glass Gasket Retainer 1 Insert the door tool into the lower door latch WARNING Do not operate the appliance withtheglasspanels...

Страница 32: ...flector proceed to Step 2 1 Line up the mantel deflector tabs to the back with the Vignette Outer Faceplate secure in place with 3 screws Final Install Note Shown with Optional Hearth Trim 4 Ensure finger prints or smudges are removed from the faceplate before the first firing NOTE Pull the bottom of the Vignette faceplate towards you to access the remote receiver Power Cord Location Black Chrome ...

Страница 33: ...allation manual If not installing the mantel deflector proceed to step 3 1 Line up the mantel deflector tabs to the back with the Low Profile backing plate 4 Install front faceplate by hooking back of front faceplate over lip edge on unit in locations shown below Angle faceplate slightly to hook on lower gently bottom of faceplate will secure with magnets Final Install Hooks on back of front facep...

Страница 34: ... Vent Gas Insert 34 installation 4 SIDED FACEPLATE WITH SAFETY SCREEN INSTALLATION 1 Install the outer faceplate and secure with 6 screws as shown 2 Install the outer faceplate by hooking the flange over the hanger as shown ...

Страница 35: ...aceplate 1 Secure outer faceplate to spacer trim using 4 screws 3 Install the Vignette faceplate by hooking the flange over the hanger See Vignette Installation Instructions 2 Install the outer faceplate with spacer trim and secure with 6 screws as shown Route power cord through the inner and outer rear profile of the rear faceplate on the right side Install grommet and wire clip ...

Страница 36: ...king plate faces spacer trim 1 Secure the backing plate to the outer faceplate and secure with 7 screws as shown 2 Position backing plate and spacer trim against opening of surrounding unit then position outer plate in front Route power cord through the inner and outer profile of faceplate on the right side Install grommet and wire clip Secure outer faceplate to spacer assembly with 4 screws as sh...

Страница 37: ...el deflector Mantel Deflector Vignette Faceplate Note Amanteldeflectormaybeinstalledtoreducetheminimummantelheight Refer to minimum clearances in the installation manual 1 Line up the mantel deflector tabs to the back with the Outer Faceplate Secure in place with three screws prior to installing outer faceplate Note Faceplate may be installed after the unit is in its final position Low Profile Fac...

Страница 38: ...hearth trim should be used as the measuring point to the hearth to measure the height required 2 Reattach the top piece of the hearth trim to the cut bottom piece by fitting in place 6 Line up the hearth trim with base of the unit and secure it with 3 screws as shown below 4 Attach the top and bottom part of the spacer brackets and then attach these spacer brackets to the assembled hearth trim wit...

Страница 39: ...ackets as these are not required when installing the unit without spacer 2 Cut the top of the bottom piece of the hearth trim to the appropriate height using a metal cutting blade NOTE The tab bends at the back of the top piece of the hearth trim should be used as the measuring point to the hearth to measure the height required 4 Line up the hearth trim with base of the unit and secure it with 3 s...

Страница 40: ...ructions before operating this appliance 2 Check to see that all wiring is correct and en closed to prevent possible shock 3 Check to ensure there are no gas leaks 4 Make sure the glass door is in place Never oper ate the appliance with the door glass removed 5 Verifythatallventingandthecapisunobstructed 6 Verify log glass crystal placement If the pilot cannot be seen when lighting the unit the lo...

Страница 41: ...nds If there is no flame ignition rectification the board will stop sparking for approximately 35 seconds After wait time the board will start second try for ignition by sparking for approximately 60 seconds If there is still no positive ignition the board will go into lock out The system will need to be reset as follows a Turn the system off using ON OFF switch or press ON OFF button if using opt...

Страница 42: ...codes if any if none follow the National Fuel Gas Code ANSI Z223 1 NFPA 54 or Natural Gas and Propane Installation Codes CSA B149 1 CAUTION Hot while in operation Do not touch Severe Burns may result Due to high surface temperatures keep children clothing and furniture gasoline and other liquids having flammable vapors away Keep burner and control compartment clean See installation and operating i...

Страница 43: ... in place or with the door open 7 Do not use this appliance if any part has been under water Immediately call a qualified serv ice technician to inspect the appliance and to replace nay part of the control system and any gas control which has been under water 8 Periodically check the pilot flames Correct flame pattern has three strong blue flames 1 flow ing around the thermopile and 1 around the t...

Страница 44: ...ical supports such as Wall Straps or plumbers tape for rigidity LOG REPLACEMENT The unit should never be used with broken logs Turn off the gas valve and allow the unit to cool before opening door to carefully remove the logs The pilot light generates enough heat to burn someone If for any reason a log should need replacement you must use the proper replacement log The position of these logs must ...

Страница 45: ...se tabs will not line up unless the mixing tube is inside the air shutter at the rear of the firebox Glass Media Burner Side view cut through Burner Pilot Cover Burner Screen Glass Media Tray Fill Glass Media to this level Mixing Tube Disconnect unit from gas supply and allow unit to cool before removing burner Filler section GLASS BURNER REMOVAL GLASS BURNER INSTALL 3 Place the Burner Cover Scree...

Страница 46: ...be Support Gas Orfice Pilot Assembly Air Shutter Firebox Front View Care must be taken when installing the burner into the firebox Do not damage knock or scrape the pilot assembly The flame sensor and ignition lead are fragile and can be damaged easily Satin black paint is included if touch ups are required Important Note A correctly installed burner the burner is back far enough lower the front e...

Страница 47: ...uipped with a three prong grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do not cut or remove the grounding prong from this plug Diagram 3 Diagram 2 Before you begin Shut off the gas supply to the unit Disconnect all electrical supply to the unit Always let the appliance cool to room temperature before servicin...

Страница 48: ... 1 Remove the Left Control Panel Cover 2 Disconnect 3 wires EV1 EV2 and ground leading to the valve as shown below 3 Disconnect the Pressure Regulator cable 4 Disconnect the Gas Orifice supply line from the outlet of the Gas Valve 5 Disconnect the Pilot Supply Line from the Gas Valve 6 Disconnect the Gas Supply Line from the On Off Safety Shut off Valve 7 Remove both Screws that secure the Gas Val...

Страница 49: ...on in the Valve body casting that is designed to be used as a gripping point for assembly with other components This is the portion of the valve that can be placed in a machine vice 12 Place the Gas Valve into the machine vice using the provision as described above Do not over tighten the vice Remove the Flare Fitting from the gas outlet side of the valve 13 Remove the 2 screws that secure the lef...

Страница 50: ...3 Control Cover 904 944 90 elbow 3 8 MPT 3 8 Flare 911 012 Ignition board SIT IPI 910 572 SIT Proflame receiver 911 074 Pilot Assy Ground Wire 396 043 Firebox Liner Retainers 396 114 Burner End L Part Description 904 943 Orifice mount 396 032 Air Shutter 396 033 Burner Mounting Bracket 396 116 Orifice Mounting Gasket 396 513 Bottom Door Latch Assy 904 946 NG orifice 37 904 947 LP orifice 53 396 12...

Страница 51: ...LRI4E HRI4E Direct Vent Gas Insert 51 51 parts list 12 ...

Страница 52: ...im Platinum 2 piece 399 913 Accent trim Chrome 2 piece 399 916 Accent trim Tuscan Sunset 2 piece Part Description 4 399 922 3 sided low profile faceplate Sunset Bronze 2 piece 399 924 3 sided low profile faceplate Metallic Black 2 piece 399 982 Oversized faceplate Sunset Bronze 2 piece 399 984 Oversize faceplate Metallic Black 2 piece 399 926 4 sided faceplate custom sizes Metallic Black LOW PROFI...

Страница 53: ...LRI4E HRI4E Direct Vent Gas Insert 53 53 notes ...

Страница 54: ...54 LRI4E HRI4E Direct Vent Gas Insert 54 notes ...

Страница 55: ...istributor or agent Transportation Prepaid if requested Porcelain Enamel Absolute perfection is either guaranteed nor commercially possible Any chips must be reported and inspected by an authorized dealer within three days of installation Reported damage after this time will be subject to rejection It is the general practice of FPI to charge for larger higher priced replacement parts and issue cre...

Страница 56: ...________________________________________________ Phone ____________________________________________________________ Date Installed _______________________________________________________ Serial No ___________________________________________________________ Register your Regency warranty online www regency fire com Reasons to register your product online today View and modify a list of all your reg...

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