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7 of 28                                                 ST-BARS-V1                                                RKA   03-02-2009 

 

340 to 360mm Gauge Tiles: - 

Cathedral 

BATTEN Gauge 

BAR Distance Up 

Range

 (mm)

 

From Batten (

mm

340 

345 

255 

Over 

345

  Under 

355

 

265 

355 

357 

275 

Over 357 

360 

Unsuitable Gauge 

 

293 to 343mm Gauge Tiles: - 

Mini Stonewold, 50 Double Roman, 

Landmark Double Roman, Grovebury, 

Landmark Double Pantile, Regent 

and Renown. 

BATTEN Gauge 

BAR Distance Up 

Range

 (mm)

 

From Batten (

mm

293 

Under 

300.5

 

185 

300.5 

Under 

305.5

 

225 

305.5 

308 

230 

Over 308  Under 318  Unsuitable Gauge 

318 

Under 

338

 

175 

338 

343 

200 

 

 

 

7.  The 75 x 9mm aluminium alloy panel fixing bars 

are  provided  drilled,  countersunk  and  marked 
for 400mm, 450mm and 600mm rafter spacing, 
and  can  also  be  cut  and  drilled  on  site  as 
required.  ST  4  has  two  1500mm  bars  and  two 
750mm  half  bars,  and  does  not  require  bar 
cutting on site. ST 6 has four 1500mm bars that 
will require either no cuts or two cuts. The fixing 
bars  are  fixed  using  the  75  x  4.8mm  (3”  N

o

10) 

S/S  wood  screws  provided  –  2N

o

  into  each 

structural  rafter. 

Use  the  charts  to  determine 

the  best  lateral  position  for  the  bars,  and 
whether or not the bars should be cut.

 

Factors to consider when locating the bars: - 

(See charts for guidance) 

• 

For rafter spacing of 450mm or 600mm, the 
pre-drilled  holes  can  be  aligned  with  the 
rafters.    For  any  other  rafter  spacing,  new 
holes must be drilled and countersunk with 
the tool provided (a combination of existing 
and new holes can be used if appropriate). 

• 

The 

panel 

fixings 

should, 

wherever 

possible,  be  between  the  rafters  spanned 
by the bar, and never cantilever more than 
100mm beyond a bar/rafter fixing. 

• 

The  panel  fixings  must  never  be  less  than 
30mm from the bar ends. 

• 

All panel fixing points must be used. 

• 

The  bar/rafter  fixings  must  be  into  the 
centre  of  the  rafters,  and  never  less  than 
25mm from the bar ends. 

• 

Bars  of  length  up  to  750mm must  be  fixed 
to  at  least  two  rafters.    Bars  of  length 
greater  than  750mm  up  to  1500mm  must 
be fixed to at least three rafters. 

• 

Panel  fixings  are  182mm  in  from  the  side 
gutter edges, and 993mm apart. 

• 

Upper and lower panel fixings are 2000mm 
apart. 

• 

It  is  easier  later  if  the  bars  do  not  extend 
beyond  the  side  gutters,  but  this  is  not 
essential. 

Lay the bars on the rafters with their upper edge 
on  the  marked  line,  and  spaced  to  comply  with 
the  charts  and  the  recommendations  above. 
Mark  the  positions  on  the  roof,  and  note  which 
bar is in which position. 

Where  new  holes  are  required,  mark  the 
centres  of  all  rafters  crossed  on  the  bars. 
Remove  the  bars  and  use  the  provided  5mm 
combined  drill/countersink  bit  to  drill  and 
countersink  a  pair  of  holes  (to  match  the 
existing  hole  pairs)  through  the  bars  at  each 
rafter  centre-mark.  The  holes  should  be 
between  15mm  and  20mm  from  each  edge  of 
the  bars,  on  the  rafter  centre-mark,  and 
countersunk  just  enough  to  fully  accept  the 
screw heads. 

Содержание ST4

Страница 1: ...42742 Email irelandsales redland monier com Technical Solutions Hotline Telephone 08708 702595 Fax 08708 702596 Email irelandtechnical redland monier Republic of Ireland www redland ie Customer Service Hotline Telephone 01 450 2796 Fax 01 450 2798 Email enquiries redland monier com Technical Solutions Hotline Telephone 01 450 2796 Fax 01 450 2798 Email solutions redland monier com Integration into...

Страница 2: ...tal setting out information appropriate for the tiles being used Reference to the charts tables and details is highlighted in bold in these instructions Plain Cambrian and DuoPlain tiles and natural slate require special instructions and details see separate document Integration with tiles other than Redland tiles will also require special consideration January 2009 Optional Equipment Datalogger a...

Страница 3: ...commended that the plumbing installation be carried out checked and commissioned by a competent plumber who is suitably trained for solar thermal installations BPEC or similar The system must be filled commissioned and tested in accordance with the pump station manufacturer s instructions and specification including a pressure test to the specified pressure Commissioning in accordance with the CIB...

Страница 4: ... and pins Panel Pack 3 8 9 5mm AF Socket Bit for power drill Screwdriver Tool Pack BS 747 5U Felt 150mm strip or suitable self adhesive roofing tape not supplied Suitable crane and or lifting equipment for weight 120kg ST 4 180kg ST 6 not supplied STAGE 3 Connection to the Hot Water System This will depend upon the system and pump station employed we offer the FlowCon A single line or FlowCon B tw...

Страница 5: ...oof to secure the underlay 4 Set out the tiling battens in the normal way gauge determined from maximum batten gauge for roof tile selected and the distance between top of the eaves course batten and top of the top course batten near the ridge Check table at 6 to ensure that gauge is suitable and adjust gauge if required 5 Ensure the tiling battens are fixed into the intersection of each rafter wi...

Страница 6: ... Up Range mm From Batten mm 256 Under 263 180 263 264 5 185 Over 264 5 Under 275 Unsuitable Gauge 275 Under 292 5 150 292 5 Under 301 200 301 Under 303 220 303 Under 305 225 305 307 228 305 to 355mm Gauge Tiles Stonewold II BATTEN Gauge BAR Distance Up Range mm From Batten mm 305 Under 308 225 308 309 230 Over 309 Under 323 Unsuitable Gauge 323 Under 341 205 341 Under 346 245 346 Under 348 260 348...

Страница 7: ...ust be drilled and countersunk with the tool provided a combination of existing and new holes can be used if appropriate The panel fixings should wherever possible be between the rafters spanned by the bar and never cantilever more than 100mm beyond a bar rafter fixing The panel fixings must never be less than 30mm from the bar ends All panel fixing points must be used The bar rafter fixings must ...

Страница 8: ...he packing pieces are square and central to the bars and rafters and orientated to provide the maximum surface contact with the rafters and bars A 2 5mm diameter drill bit is provided for pilot holes to ensure that the screws are square to the rafters and that the timber does not split 10 The standard position for the upper fixing bars is 2000mm up slope from the lower fixing bars but this dimensi...

Страница 9: ...side of the ST 4 ST 6 panel there are three hoses for the water inlet water outlet and temperature sensor To provide a weatherproof hole or holes through the roofing underlay for these hoses the underlay seal s supplied should be used The pipes need to pass through the underlay and rigid sarking insulation et cetera immediately above the upper fixing bars but the horizontal position of the entries...

Страница 10: ...e bottom edge engages over the top edge of the lower Fixing Bar Adjust sideways to align with the side gutter positions marked earlier at 13 on the upper fixing bars 17 With the Panel held in this position release the transit ties from the pipes then carefully pass the pipes through their appropriate underlay seal s then gently lower the Panel until it rests on the rafters and fixing bars whilst e...

Страница 11: ...n the fixing bar and the roofing underlay to further help protect the underlay during the drilling operation Repeat this process for all the panel fixing holes six holes for ST 4 and eight holes for ST 6 adjusting the bit projection as required 22 Once all the pilot holes in the upper and lower panel fixing bars have been made the panel is ready to be screw fixed to the fixing bars using the 6 3mm...

Страница 12: ...an be concealed using the provided panel covers as shown 26 The lower panel screw covers can be clipped into place with the gentle tap of a hammer 27 Once all the panel screws have been fixed the screw heads of the upper panel fixing screws are concealed using the screw head caps provided as shown 28 Now that the panel is secured the next step is to secure the edges of the left hand and right hand...

Страница 13: ...at least as much as the batten fixings 32 See also Diagram Item 31 Install the self adhesive Sealband foam strip across the entire width left to right of the upper gutter and heads of the side gutters Ensure that the gutter is clean and dry and then peel off the protective strip from one 2m strip and stick the foam to the surface on the roof slope abutting the upstand Measure and cut the required ...

Страница 14: ...anel The tiles should be laid to butt up against the central upstand of the side flashing with interlocks removed With a hammer knock off any tile nibs that lap over or into the gutter All the tiles abutting the panel should be mechanically fixed to the tiling battens in accordance with the fixing specification for the roof Note Contact Redland Technical Solutions for a correct fixing specificatio...

Страница 15: ...ter lap as specified above Tiles clear the lower side of the gutter head of panel frame by at least 25mm Always ensure that the tiles Are mechanically fixed as specified regard as eaves Compress and hold the foam strip to form provide good weather protection Properly hold down the upper gutter onto the battens Are properly seated on the tile support clip batten If eaves clips are not specified and...

Страница 16: ...tation should be connected to an expansion vessel as shown above At the top of the FLOWCON B unit there are two pipe connections these being for the ST 4 ST 6 panel flow and return pipes The connections for the flow and return pipes to and from the hot water cylinder not supplied are at the bottom of the FLOWCON B pump station The pump is on the right hand side viewed from front and should be on t...

Страница 17: ...s DN16 pipe work we supply a pack for each additional panel in lieu of the standard connection kit i e one panel will need the standard connection kit and each additional panel will require a connector pack for additional panels If the solar loop comprises 15mm or 22mm copper pipe work use an appropriate standard connection kit for each panel and appropriate copper fittings to form the tees 48 The...

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