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6 of 28 ST-BARS-V1 RKA 03-02-2009

6. To determine the positions of the fixing bars,

identify the portion of the roof where the ST 4 /
ST 6 panel is to be fixed, and mark the nearest
tiling batten below the lower panel fixing holes.

Consult  the  tables  below  to  determine  the
correct  position  for  the  upper  edge  of  the
lower  fixing  bars,  according  to  the  tiles
being used

. Measure this distance up from the

upper edge of the marked tiling batten, and
mark horizontally across all the relevant rafters.

256 to 307mm Gauge Tiles: -

Norfolk Pantile (256 to 306) and

Redland 49 (257 to 307)

BATTEN Gauge

BAR Distance Up

Range

(mm)

From Batten (

)

256

Under

263

180

263

264.5

185

Over 264.5 Under

275

Unsuitable Gauge

275

Under

292.5

150

292.5

Under

301

200

301

Under

303

220

303

Under

305

225

305

307

228

305 to 355mm Gauge Tiles: -

Stonewold II

BATTEN Gauge

BAR Distance Up

Range

(mm)

From Batten (

)

305

Under

308

225

308

309

230

Over 309 Under

323

Unsuitable Gauge

323

Under

341

205

341

Under

346

245

346

Under

348

260

348

Under

353

270

353

355

275

253 to 300mm Gauge Tiles: -

Saxon, Valentia, Landmark Slate,

Richmond and Rathlin.

BATTEN Gauge

BAR Distance Up

Range

(mm)

From Batten (

)

253

Under

258

175

258

Under

265.5

180

265.5

190

Over 265.5 Under 280.5 Unsuitable Gauge

280.5

300

180

295 to 305mm Gauge Tiles: -

Old Hollow

BATTEN Gauge

BAR Distance Up

Range

(mm)

From Batten (

)

295

Under

298

215

298

Under

302

220

302

305

225

Содержание ST4

Страница 1: ...42742 Email irelandsales redland monier com Technical Solutions Hotline Telephone 08708 702595 Fax 08708 702596 Email irelandtechnical redland monier Republic of Ireland www redland ie Customer Service Hotline Telephone 01 450 2796 Fax 01 450 2798 Email enquiries redland monier com Technical Solutions Hotline Telephone 01 450 2796 Fax 01 450 2798 Email solutions redland monier com Integration into...

Страница 2: ...tal setting out information appropriate for the tiles being used Reference to the charts tables and details is highlighted in bold in these instructions Plain Cambrian and DuoPlain tiles and natural slate require special instructions and details see separate document Integration with tiles other than Redland tiles will also require special consideration January 2009 Optional Equipment Datalogger a...

Страница 3: ...commended that the plumbing installation be carried out checked and commissioned by a competent plumber who is suitably trained for solar thermal installations BPEC or similar The system must be filled commissioned and tested in accordance with the pump station manufacturer s instructions and specification including a pressure test to the specified pressure Commissioning in accordance with the CIB...

Страница 4: ... and pins Panel Pack 3 8 9 5mm AF Socket Bit for power drill Screwdriver Tool Pack BS 747 5U Felt 150mm strip or suitable self adhesive roofing tape not supplied Suitable crane and or lifting equipment for weight 120kg ST 4 180kg ST 6 not supplied STAGE 3 Connection to the Hot Water System This will depend upon the system and pump station employed we offer the FlowCon A single line or FlowCon B tw...

Страница 5: ...oof to secure the underlay 4 Set out the tiling battens in the normal way gauge determined from maximum batten gauge for roof tile selected and the distance between top of the eaves course batten and top of the top course batten near the ridge Check table at 6 to ensure that gauge is suitable and adjust gauge if required 5 Ensure the tiling battens are fixed into the intersection of each rafter wi...

Страница 6: ... Up Range mm From Batten mm 256 Under 263 180 263 264 5 185 Over 264 5 Under 275 Unsuitable Gauge 275 Under 292 5 150 292 5 Under 301 200 301 Under 303 220 303 Under 305 225 305 307 228 305 to 355mm Gauge Tiles Stonewold II BATTEN Gauge BAR Distance Up Range mm From Batten mm 305 Under 308 225 308 309 230 Over 309 Under 323 Unsuitable Gauge 323 Under 341 205 341 Under 346 245 346 Under 348 260 348...

Страница 7: ...ust be drilled and countersunk with the tool provided a combination of existing and new holes can be used if appropriate The panel fixings should wherever possible be between the rafters spanned by the bar and never cantilever more than 100mm beyond a bar rafter fixing The panel fixings must never be less than 30mm from the bar ends All panel fixing points must be used The bar rafter fixings must ...

Страница 8: ...he packing pieces are square and central to the bars and rafters and orientated to provide the maximum surface contact with the rafters and bars A 2 5mm diameter drill bit is provided for pilot holes to ensure that the screws are square to the rafters and that the timber does not split 10 The standard position for the upper fixing bars is 2000mm up slope from the lower fixing bars but this dimensi...

Страница 9: ...side of the ST 4 ST 6 panel there are three hoses for the water inlet water outlet and temperature sensor To provide a weatherproof hole or holes through the roofing underlay for these hoses the underlay seal s supplied should be used The pipes need to pass through the underlay and rigid sarking insulation et cetera immediately above the upper fixing bars but the horizontal position of the entries...

Страница 10: ...e bottom edge engages over the top edge of the lower Fixing Bar Adjust sideways to align with the side gutter positions marked earlier at 13 on the upper fixing bars 17 With the Panel held in this position release the transit ties from the pipes then carefully pass the pipes through their appropriate underlay seal s then gently lower the Panel until it rests on the rafters and fixing bars whilst e...

Страница 11: ...n the fixing bar and the roofing underlay to further help protect the underlay during the drilling operation Repeat this process for all the panel fixing holes six holes for ST 4 and eight holes for ST 6 adjusting the bit projection as required 22 Once all the pilot holes in the upper and lower panel fixing bars have been made the panel is ready to be screw fixed to the fixing bars using the 6 3mm...

Страница 12: ...an be concealed using the provided panel covers as shown 26 The lower panel screw covers can be clipped into place with the gentle tap of a hammer 27 Once all the panel screws have been fixed the screw heads of the upper panel fixing screws are concealed using the screw head caps provided as shown 28 Now that the panel is secured the next step is to secure the edges of the left hand and right hand...

Страница 13: ...at least as much as the batten fixings 32 See also Diagram Item 31 Install the self adhesive Sealband foam strip across the entire width left to right of the upper gutter and heads of the side gutters Ensure that the gutter is clean and dry and then peel off the protective strip from one 2m strip and stick the foam to the surface on the roof slope abutting the upstand Measure and cut the required ...

Страница 14: ...anel The tiles should be laid to butt up against the central upstand of the side flashing with interlocks removed With a hammer knock off any tile nibs that lap over or into the gutter All the tiles abutting the panel should be mechanically fixed to the tiling battens in accordance with the fixing specification for the roof Note Contact Redland Technical Solutions for a correct fixing specificatio...

Страница 15: ...ter lap as specified above Tiles clear the lower side of the gutter head of panel frame by at least 25mm Always ensure that the tiles Are mechanically fixed as specified regard as eaves Compress and hold the foam strip to form provide good weather protection Properly hold down the upper gutter onto the battens Are properly seated on the tile support clip batten If eaves clips are not specified and...

Страница 16: ...tation should be connected to an expansion vessel as shown above At the top of the FLOWCON B unit there are two pipe connections these being for the ST 4 ST 6 panel flow and return pipes The connections for the flow and return pipes to and from the hot water cylinder not supplied are at the bottom of the FLOWCON B pump station The pump is on the right hand side viewed from front and should be on t...

Страница 17: ...s DN16 pipe work we supply a pack for each additional panel in lieu of the standard connection kit i e one panel will need the standard connection kit and each additional panel will require a connector pack for additional panels If the solar loop comprises 15mm or 22mm copper pipe work use an appropriate standard connection kit for each panel and appropriate copper fittings to form the tees 48 The...

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