4 of 28 ST-BARS-V1 RKA 03-02-2009
COMPONENTS MATERIALS AND TOOLS
Before Commencing, ensure that the following are readily available: -
GENERAL: -
•
Selection of pencils and markers, tape-measure, regular roofing tools
STAGE 1 (Fixing the Fixing Bars Onto Roof): -
•
1500 x 75 x 9mm Aluminium-alloy Fixing Bars (ST 4: 2 Bars + 2 Half Bars) (ST 6: 4 Bars) (Installation Pack)
•
Packing Pieces: 9mm & 7mm (12 each for ST 4, 16 each for ST 6) (for 25mm battens)
(Installation Pack)
•
10mm x 90
o
Countersink Bit
(Tool Pack)
•
2.5mm
∅
HS Drill Bit
(Tool Pack)
•
75 x 4.8mm
∅
(3” N
o
10) S/S c/s Pozidrive N
o
2 Screws (30 for ST 4, 40 for ST 6)
(Installation Pack)
•
Pozidrive N
o
2 Screwdriver Bit for power-drill/Screwdriver
(Tool Pack)
•
Sharp hacksaw
(not supplied)
STAGE 2 (Fixing the ST Panel to the Fixing Bars):
•
Panel (ST 4 or ST 6)
(Panel Pack)
•
115mm S/S 6.3mm
∅
Panel Lower Fixing Screws (3 for ST 4, 4 for ST 6)
(Installation Pack)
•
138mm S/S 6.3mm
∅
Panel Upper Fixing Screws (3 for ST 4, 4 for ST 6)
(Installation Pack)
•
29mm
∅
S/S/EPDM Washers for Panel Fixing Screws (6 for ST 4, 8 for ST 6)
(Installation Pack)
•
Trim Hole Covers (for concealing Lower Fixing Screws) (3 for ST 4, 4 for ST 6)
(Main Pack)
•
Plastic Screw Caps (for concealing Upper Fixing Screws) (3 for ST 4, 4 for ST 6)
(Installation Pack)
•
Underlay Seal/s (2N
o
)
(Installation Pack)
•
Long 5.5mm
∅
HS Drill Bit.
(Tool Pack)
•
Self-adhesive Sealband Foam Strip (2N
o
2m long strips)
(Installation Pack)
•
Bag of aluminium side gutter clips and pins
(Panel Pack)
•
3
/
8
” (9.5mm) AF Socket Bit for power-drill/Screwdriver
(Tool Pack)
•
BS 747 5U Felt (150mm strip or suitable self adhesive roofing tape)
(not supplied)
•
Suitable crane and/or lifting equipment – for weight: 120kg (ST 4); 180kg (ST 6)
(not supplied)
STAGE 3 (Connection to the Hot Water System):
This will depend upon the system, and pump station employed (we offer the “FlowCon A” single line or “FlowCon
B” twin line pump station), and also upon the pipe work (we offer a range of connection kits for various pipe
types and sizes). A range of accessories and antifreeze is also available. The FowCon pump stations that we
supply include pump, controller and flowmeter.
The system must be connected, filled, commissioned and operating within six months of the solar collector
panels being installed on the roof (to validate guarantee). The following will then be required: -
•
The correct pump station and associated accessories for the specified system (supplied).
•
Pipe work and fixings as specified for solar loop: DN16 (supplied); 15mm or 22mm copper (not supplied).
•
The correct connection kit/s and accessories for the pipe work (supplied).
•
For multiple panels: DN16 - Connector pack for additional panels (for the second and each additional panel,
in lieu of the connection kit (one panel uses the standard connection kit)) (supplied); Copper pipe work – two
appropriate tee-pieces for each additional panel (all panels use the standard connection kit) (not supplied).
•
The required amount of antifreeze (supplied).
•
A suitable commissioning pump (not supplied).
•
The necessary plumbing tools and general tools to complete the job (not supplied).
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