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13

3 TROUBLESHOOTING

3.1 

Remote Switch

If the remote switch does not work, check that all four wires are connected to the contacts 
(DPST type) as per the data connector wiring diagram (figure 1.3). The remote switch will 
not work if only two wires are connected to a single contact. Do not short wires together 
when connected to the remote switch, this will render the remote switch inoperable with 
the Redarc BMIS. When installing or diagnosing the remote switch circuit,  Test that a 
short circuit on either pole of the remote switch does not cause the BMIS to trigger.

3.2 

Troubleshooting Flow-Chart

Remote switch does

not operate BMIS

Repair Wiring

Repair Wiring

Battery voltage in
operating range?

Do shorting pins

H+G and F+A 

operate the BMIS?

Charge or

replace battery

Do shorting pins

B+C and D+E 

operate the BMIS?

Battery voltage in

operating range?

Still does

not work

Still does

not work

BMIS works

correctly

BMIS works

correctly

Remains

blinking

Stops

blinking

Connected

Not

Connected

Connected

Not

Connected

Stops

blinking

Charge or

replace battery

Battery voltage in
operating range?

Battery voltage in
operating range?

LED Blinking more

than 30sec after

switching on or 2sec

after cranking

No

Yes

No

Yes

No

Yes

Disconnect

remote switch

Disconnect

remote switch

No

Yes

No

No

No

No

Yes

Yes

No

Yes

Yes

Yes

ROS or wiring
may be faulty

Repair Wiring

BMIS may be faulty

Contact Supplier

Disconnect ROS

Disconnect ROS

Check continuity from

BMIS Pin M to vehicle GND

Check continuity from

BMIS to remote switch

Remote switch or

wiring may be faulty

Shorts between

remote switch wires?

Does remote switch

operate BMIS?

BMIS turns off

unexpectedly

ROS does not
operate BMIS

during test

No LED

PP variant?

Check remote switch

wiring for shorts

or water ingress

Remains

blinking

OK

Not OK

Содержание BMIS series

Страница 1: ...Battery Master Isolation Switch BMIS 4PN BMIS 4PP...

Страница 2: ...RRATIC VEHICLE BEHAVIOUR AND LOSS OF VEHICLE CONTROL BATTERY FIRE EXPLOSION OR LEAKAGE 4 ENSURE THAT THE BMIS SWITCH IS OFF BEFORE INSTALLING THE UNIT INSTALLING THE BMIS WHILST THE SWITCH IS ON COULD...

Страница 3: ...to a single Deutsch connector terminal 5 For vehicles fitted with SCR Adblue it is recommended to restart the truck engine immediately after testing if isolating via the BMIS Allow 30 seconds minimum...

Страница 4: ...20 C to 70 C Ambient Operating Humidity 0 to 100 Current Rating continuous 20 C 400A per pole Current Rating 90s 20 C 1500A 12 Duty cycle Current Rating 20s 20 C 3500A per pole Field Isolation Curren...

Страница 5: ...as a minimum size TORQUE 10Nm then 20Nm in a cross pattern to avoid stressing the housing 4 ENSURE THAT SWITCH IS OFF BEFORE INSTALLING THE BMIS UNIT MARKED 0 ENSURE THAT THE BMIS IS MOUNTED IN THE OR...

Страница 6: ...ENSURE THAT ALL WIRES ARE TERMINATED CORRECTLY ENSURE THE SWITCH IS IN THE OFF POSITION MARKED 0 BEFORE COMMENCING THIS STEP THE ALTERNATOR B CONNECTION IS TO BE CONNECTED TO THE VEHICLE POSITIVE TERM...

Страница 7: ...ing the guides on the plug housing The wiring diagram for the data connector is on page 10 6 A SEALING PLUG SHOULD BE USED IF DATA CONNECTOR IS NOT USED IF ALTERNATOR FIELD WINDING NOT CONNECTED ACTIV...

Страница 8: ...ALLATION 7 STEP 4 Place cover on unit and secure with 3 x phillips head screws TORQUE 2Nm THE RED COVER MUST BE INSTALLED TO PROTECT AGAINST ACCIDENTAL SWITCH ACTIVATION CONFIRM OPERATION POST INSTALL...

Страница 9: ...If installed push the remote switch This should cause the switch to turn off marked 0 The LED will also turn off Ensure field winding is isolated If installed Test by following Roll Over Switch ROS i...

Страница 10: ...itch Dash Lamp Optional 2W max Example Truck Wiring Redarc supplied Customer supplied Vehicle ve Vehicle ve Battery ve Battery ve BMIS 4PP Vehicle Alternator to Alternator Field Control Remote Switch...

Страница 11: ...p Output K Dash Warning Lamp 2W max 12v Ignition L Ancillary Positive to Radio Tachograph ECU etc 10mA max M GND BMIS 4PP Variant Only BMIS 4PN Variant Only M Ancillary Negative to Radio Tachograph EC...

Страница 12: ...negative 0 5 1 5mm2 20 16B S Connect via NO switch contact to B B Remote Switch Control Low 0 5 1 5mm2 20 16B S Connect via NO switch contact to C D Remote Switch Control High 0 5 1 5mm2 20 16B S Conn...

Страница 13: ...If a remote switch is fitted disconnect the remote switch and remote switch harness If the flashing stops there may be an issue with the remote switch or its associated harness If the flashing contin...

Страница 14: ...d D E operate the BMIS Battery voltage in operating range Still does not work Still does not work BMIS works correctly BMIS works correctly Remains blinking Stops blinking Connected Not Connected Conn...

Страница 15: ...Question Can I use the BMIS to shut off the engine Answer Do NOT routinely use the BMIS to shut off the engine except in an emergency or for routine testing Use the ignition key as per normal vehicle...

Страница 16: ...e on power on battery and starter motor connections Periodically check isolation switch function in accordance with warnings found on page 1 of this manual DO NOT ALTER OR DISASSEMBLE THE BMIS UNDER A...

Страница 17: ...ts CISPR25 MOD CLASS 3 Electromagnetic radiated emissions for electrical and electronic components IEC 60068 2 30 IEC 60068 2 38 Humidity testing for electrical components ISO 60068 2 2 Accelerated te...

Страница 18: ...17 8 NOTES...

Страница 19: ...control of Redarc 7 Warranty claims in respect of a Product must be made in writing to Redarc at the postal address or email address specified in clause 21 within the Warranty Period Such claims must...

Страница 20: ...stance please contact REDARC Electronics 23 Brodie Road North Lonsdale SA 61 8 8322 4848 power redarc com au www redarc com au Copyright 2017 REDARC Electronics Pty Ltd All rights reserved www redarc...

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