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GENERAL DESCRIPTION

The Apollo Intelligent Strain Gage Meter

(IMS)

accepts low level signals

from a variety of bridge-type transducers, such as load cells, pressure
transducers, torque transducers, etc. User selectable low

(20 mV)

and high

(200 mV)

input ranges and a stable bridge excitation voltage, that is user

selectable to 5 V or 10 V

(60 mA max.)

, are provided. Internal resolution in

excess of 40,000 units allows detection and indication of the smallest signal
change. A two Hz, two pole, low-pass filter coupled with programmable
digital filtering can be tuned to match the characteristics of any process. A
digital tare

(re-zero)

operation can be performed at a touch of a button along

with recall of process peak and valley readings

(max/min)

. State-of-the-art

digital circuitry virtually eliminates errors due to drift. A full complement of
option packages is available to fulfill many process applications.

The indicator features a choice of two different scaling procedures which

greatly simplifies initial set-up. A full 6-digit display accommodates virtually
any process engineering unit. English-style display prompts and front panel
buttons aid the operator through set-up and operation. A front panel lock-out
menu protects set-up data and operation modes from unauthorized personnel.
Programmable remote input

“E1-CON”

pin can be utilized to control a variety

of functions, such as totalizing, alarm control, peak/valley readings, display
hold and tare operations. All set-up data is stored in E

2

PROM, which will hold

data for a minimum of 10 years without power.

As a standard feature, the integrator

(totalizer)

/linearizer can be used to

totalize or integrate signals up to a maximum display value of 999,999. It features
independent scaling and a low signal cut-out to suit a variety of signal integration
applications. Additionally, nine slopes and offsets can easily be programmed to
linearize transducers with non-linear outputs, such as square law devices.
Programmable remote input

“E2-CON”

pin is included and can be utilized to

control a variety of functions, such as totalizing, alarm control, peak/valley
readings, display hold or tare operations, simultaneously with

“E1-CON”

pin.

Peak/valley

(max/min)

reading memory, and a signal re-zeroing

(tare)

function

are included and they are easily recalled and controlled by either the front panel
or a remote input. All readings are retained at power-down.

Optional dual relays with parallel solid state outputs are fully programmable

to operate in a wide variety of modes to suit many control or alarm applications.

Optional 20 mA loop, bi-directional serial communications provides

computer and printer interfacing to extend the capabilities of the indicator.

More than one unit can be addressed in the loop with other RLC products
which have serial communications capabilities.

An optional 4 to 20 mA or 0 to 10 VDC re-transmitted analog output can be

scaled by the user to interface with a host of recorders, indicators and
controllers. The type of analog output is determined by the model ordered.
(See Ordering Information for available models). The indicator has several
built-in diagnostic functions to alert operators of most any malfunction.
Extensive testing of noise interference mechanisms and full burn-in makes
the indicator extremely reliable in industrial environments. The die-cast front
bezel meets NEMA 4/IP65 requirements for washdown applications. Plug-in
style terminal blocks simplify installation and wiring change-outs.

SAFETY SUMMARY

All safety related regulations, local codes and instructions that appear in

the manual or on equipment must be observed to ensure personal safety and to
prevent damage to either the instrument or equipment connected to it. If
equipment is used in a manner not specified by the manufacturer, the
protection provided by the equipment may be impaired.

Do not use this unit to directly command motors, valves, or other actuators

not equipped with safeguards. To do so, can be potentially harmful to persons
or equipment in the event of a fault to the unit.

THEORY OF OPERATION

The IMS employs a microprocessor to perform the A/D conversion on the

input signal via a voltage-to-frequency converter. It digitally scales the
result, corrects for meter drift which may be present and then displays the
result in a 6-digit display

(5 for input, 6 for totalizer)

. The inputs are filtered to

enhance the stability of the display. A non-volatile E

2

PROM memory device

provides permanent data retention for operating variables. The display
consists of drivers and 6-digit solid-state LEDs. The alarm option employs
opto-isolators to isolate the open collector devices from meter common.
Operating in parallel, the relays are type Form-C and are rated at 5 Amps. The
serial communication option features a built-in 20 mA current source and
complete opto-isolation. The analog option features a 12-bit DAC and
provides an output signal that is digitally scaled. The re-transmitted output is
isolated from meter common.

-3-

Содержание APOLLO IMS Series

Страница 1: ...THE APOLLO INTELLIGENT METER SERIES MODEL IMS INSTRUCTION MANUAL imsCVR n QXD 3 28 05 2 57 PM Page 1...

Страница 2: ...o different indication and control requirements The Intelligent Strain Gage Meter which you have purchased has the same high quality workmanship and advanced technological capabilities that have made...

Страница 3: ...12 Module 5 Program Totalizer Integrator 14 Module 6 Program Alarm Setpoint 15 Module 7 Program Serial Communications 17 Module 8 Re Transmitted Analog Output 18 Module 9 Service Operations 19 Operati...

Страница 4: ...ANSMITTED ANALOG OUTPUT Optional 35 Analog Output Calibration 36 APPENDIX A INSTALLATION CONNECTIONS 37 Installation Environment 37 Panel Installation 37 Select AC Power 115 230 VAC 37 EMC Installatio...

Страница 5: ...Optional dual relays with parallel solid state outputs are fully programmable to operate in a wide variety of modes to suit many control or alarm applications Optional 20 mA loop bi directional serial...

Страница 6: ...PGM OIS i 51 0C 12V m 5VOC CD I El CON 4 ffi i_ COMM 0 0 5V REF 5V EXCITATION o o 10V REF 10V VOLTAGE TO FREQUENCY SIGNAL SIGNAL 51 0C I 0 J E2 CON 20 mA 20mA SRC CD z SI J CD 0 I Q 0 SI ii SO 20mA SR...

Страница 7: ...set up the indicator first select the desired input range and excitation by placing the factory supplied jumpers into the correct positions at the rear of the unit refer to Selecting The Input Range...

Страница 8: ...that can be accessed from the front panel when the PGM DIS terminal is connected to COMM Pro 4 Module 4 programs the digital filtering level and the function of the remote input E1 CON pin TBA 4 and...

Страница 9: ...mmable digital filtering Pro 4 to help stabilize display readings If display stability appears to be a problem and the sacrifice in display resolution is unacceptable program higher levels of digital...

Страница 10: ...isplay units After completing Pro 1 it is recommended that the scaling operation be verified by applying various signals and checking the displayed reading PROGRAM NUMBER OF LINEAR SEGMENTS This progr...

Страница 11: ...isplay stability appears to be a problem and the sacrifice in display resolution is unacceptable program higher levels of digital filtering or increase the level of process dampening Rounding incremen...

Страница 12: ...You must have one more scaling point known than the number of segments selected ie 1 segment 2 points 2 segments 3 points etc This step may also be used to de activate previously programmed segments...

Страница 13: ...ES or NO RESET LATCHED ALARMS If the alarm option is installed this will select if a latched alarm s can be reset from the front panel rSt AL yES or NO DISPLAY PEAK VALLEY MEMORY BUFFER This selects w...

Страница 14: ...pping through Pro 2 using the P button or via serial transmission 1 A negative going edge resets the contents of the totalizer to zero Totalization commences regardless of the state of the input 2 A n...

Страница 15: ...ay hold with tare A negative going edge tares zeros the input signal Prior to the tare operation the input signal is saved and held display hold as long as the remote input pin is low On the positive...

Страница 16: ...pin for function 13 Instrument reading synchronization A multiplying scale factor may be used to span the standard time ranges or divide if scale factor 1 The following equation expresses the totaliz...

Страница 17: ...t latched through either a remote input E1 CON or E2 CON or through the front panel Latched alarms are usually used where an operator is required to take some action for the alarm condition LAtC 1 yES...

Страница 18: ...the alarm is high or low acting See alarms section for operation HYS 2 1 to 999999 ALARM 2 HIGH OR LOW ACTING The action of alarm 2 may be programmed to activate either when the signal goes above the...

Страница 19: ...zer is overflowed an asterisk will precede the digits that are printed ex 000127 positive overflow 00127 negative overflow If the input is overloaded the print out will be OLOLOL and for underload ULU...

Страница 20: ...ed by programming the high display value for the AN LO programming step and the low display value for the AN HI step Note DO NOT ADJUST THE ANALOG OUTPUT POTS ON THE BACK OF THE UNIT Fine offset and s...

Страница 21: ...per on choice of scale refer to the Selecting the Input Range and Excitation section Connect Signal Terminal 8 to Comm Terminal 5 Connect a 350 Ohm 1 2 watt resistor from Excitation Terminal 6 to Comm...

Страница 22: ...ccess code refer to the Factory Configuration section for the data that will be entered The procedure consists of entering Pro 9 keying in Code 66 and then pressing P The IMS responds by displaying IN...

Страница 23: ...programming mode is entered the alarms and hysteresis values can be modified in the same manner as in the regular programming mode the new alarm and hysteresis values will take effect when P is press...

Страница 24: ...Programming Module 9 section for the procedure Pro 1 or 2 dECPNt 0 00 round 0 01 dSP 1 0 00 INP 1 0 dSP 2 100 00 INP 2 20000 SEGt 1 Pro 3 dSP AL yES ENt AL yES dSPHYS yES rSt AL yES dSPbUF yES rStbUF...

Страница 25: ...lization when input is below 3500 0 lbs ANALOG RE TRANSMISSION Drive Chart Recorder 4 mA at 0 0 lbs and 20 mA at 5000 0 lbs Pro 1 Not required since scaling done in Pro 2 Pro 2 dECPNt Enter 0 0 round...

Страница 26: ...ected resulting in a 15 mV full scale output The 20 mV range of the IMS is selected and the display is digitally scaled to read 0 0000 0 mV and 0 1000 15 mV The Reset Hold pin is programmed for the Ta...

Страница 27: ...trigger at specific totalizer values are accurate only to the 400 msec totalizer update rate The preceding example requires a scale factor of 1 000 to yield exact time bases but any scale factor can b...

Страница 28: ...d is in Hrs the selected T B is 3600 Program Select Value 2 which equals per hour 3600 sec LINEARIZER The linearizer feature is a series of programmable scaling points that are used to construct linea...

Страница 29: ...d to the IMS Scaling procedure Pro 1 is used by filling the tank in 25 increments and keying in the corresponding display Pro 1 dECPNt 0 round 1 SCALE yes dSP 1 0 INP 1 Empty milk tank dSP 2 1250 INP...

Страница 30: ...pre warning control activates before a second alarm shuts off the process when tracking is programmed Changing the shut off trip value Alarm 2 automatically changes Alarm 1 so that the offset between...

Страница 31: ...the serial input serial output and 20 mA source are all functioning properly Refer to the Programming Module 9 section for the procedure Note When operating the unit with a printer the receive loop of...

Страница 32: ...is assigned an address of 0 transmission of the address command is not required This is done where only one indicator is in the loop The command string is constructed in a specific logical sequence Th...

Страница 33: ...D COMMAND IM STRING PROCESSES TRANSMITTED COMMAND AT SELECTED 80msec BAUD RATE MAXIMUM COMMAND IM STRING PROCESSES TRANSMITTED COMMAND AT SELECTED 80msec BAUD RATE MAXIMUM i IM BEGINS PROCESSING AFlR...

Страница 34: ...ious reasons extra characters are added onto the end of the above character string These characters could be and are used for control or signaling purposes These characters are CR sent after single li...

Страница 35: ...cted in Program Module 7 Reference Programming Module 7 for more details In order for a print request function to occur E1 CON TBA 4 or E2 CON TBA 9 pin must be programmed for print request Note In or...

Страница 36: ...e 7 A baud rate of 1200 is selected An application program is written which sends and retrieves data from the IMS units Note On all IM indicators the SO and the 20 mA SRC are connected internally Ther...

Страница 37: ...output AN LO and a 20 mA or 10 VDC output AN HI The analog output then follows the assigned value and as such will update every measurement cycle Nonstandard current or voltage ranges can be supported...

Страница 38: ...ntered for AN HI See Appendix B for max input voltage Adjust the span potentiometer left side so that 20 00 mA is flowing Repeat the zero and span adjustments until both are accurate Analog output cal...

Страница 39: ...an enclosed panel Two mounting clips and screws are provided for easy installation Consideration should be given to the thickness of the panel A panel which is too thin may distort and not provide a...

Страница 40: ...urce frequency is above 1 MHz c Connect the shield to common of the unit and leave the other end of the shield unconnected and insulated from earth ground 3 Never run Signal or Control cables in the s...

Страница 41: ...rcuits which also power loads that cycle on and off contactors relays motors machinery etc should be avoided SIGNAL WIRING Select the proper input range and excitation to match the application refer t...

Страница 42: ...l block A TBA 2 Using a pair of long nose pliers remove the desired jumper input range on left excitation on right and re position it in the location corresponding to the range being selected When the...

Страница 43: ...ity Less than 85 RH 8 PROGRAMMABLE DISPLAY READING RANGE 99999 to 999999 9 SIGNAL CONNECTION 4 Wire 10 INPUT RESISTANCE 100 MW 11 READING RATE 2 5 readings second 12 RESPONSE TIME 2 seconds to settle...

Страница 44: ...Peak and Valley recording Signal re zero tare 22 CERTIFICATIONS AND COMPLIANCES SAFETY IEC 1010 1 EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use Pa...

Страница 45: ...r slopes required to fit the function The IMS can accommodate up to nine linear segments and it is generally desired to use all of them to minimize linearity error 1 REM THIS PROGRAM WAS WRITTEN IN GW...

Страница 46: ...E FITTING ERROR E 2015 PRINT 2016 PRINT DISPLAY VALUES PROCESS VALUES 2017 PRINT OF RANGE OF RANGE 2018 PRINT 2019 FOR I 0 TO SG 2020 PRINT USING DA I 2022 PRINT 2025 PRINT USING PA I 2030 NEXT I 2040...

Страница 47: ...et ups FLASHING DISPLAY 1 Totalizer overflow 1 Reset totalizer IN DISPLAY 1 Input display out of range 2 Loss of data set ups 1a Check unit scaling b Check for electrical disturbance 2a Check data set...

Страница 48: ...y SCALE dSP 1 Enter display reading for scaling point 1 INP 1 Enter signal level for scaling point 1 dSP 2 Enter display reading for scaling point 2 INP 2 Enter signal level for scaling point 2 SEGt E...

Страница 49: ...ct 2 Enter alarm 2 action high or low Pro 7 PROGRAM SERIAL COMMUNICATIONS bAud Enter baud rate AddrES Enter loop address number 0 99 Print Enter print function or P command function through Serial Opt...

Страница 50: ...RMS SERIAL COMMUNICATIONS ANALOG OUTPUT 115 230 VAC IMS Intelligent Strain Gage Meter NO NO NO IMS03160 YES NO NO IMS03162 YES YES NO IMS03164 YES NO 4 to 20 mA IMS03166 YES NO 0 to 10 VDC IMS03168 Fo...

Страница 51: ...nst damages claims and expenses arising out of subsequent sales of RLC products or prod ucts containing components manufactured by RLC and based upon personal injuries deaths property damage lost prof...

Страница 52: ...ki Bukit Road 3 06 04 05 TechLink Singapore 417818 Tel 65 6744 6613 Fax 65 6743 3360 Red Lion Controls BV Basicweg 11b NL 3821 BR Amersfoort Tel 31 0 334 723 225 Fax 31 0 334 893 793 IMS IM N 3 05 DRA...

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