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Red Jacket Quick-Set VSFC Submersible Turbine Pump, Инструкция по установке, обслуживанию и списки запасных частей.

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Service And Repair

Replacing the Packer-to-Manifold Wiring Connectors

34

Replacing the Packer-to-Manifold Wiring Connectors

Disconnect, lock out, and tag power at the panel before starting to 
service the pump. 

When servicing unit use non-sparking tools and use caution when removing or installing 

equipment to avoid generating a spark.

enerating a spark.

Kits Required:

• El

ectrical Connector Kit (P/N 410165-001)

• Hardware/Seal Kit (P/N 410154-001)

Special tools - not supplied in kits:

•

3/16’’ hex wre

nch, medium point felt-tip pen, small piece of masking tape, a small ruler and needle nose pliers

Procedure:

1.

If a ball valve is installed down line from the pump, close it.

2.

Remove the two extractable lock-down nuts (see Figure 22 on page 24). The springs on the lock-down studs 
between the extractable’s flange and the manifold will push it up, breaking the seals.

Confirm that the lifting eyebolt is properly torqued to 10 ft-lbs (13.6 N•m) with a
minimum of 6 full threads installed. Occasionally, eyebolts are removed after pump
installation and  corrosion m ay occur  in the  threaded areas of the wiring
compartment cover (eyebolt plug) and the eyebolt. If corrosion has occurred, the
cover and eyebolt should be replaced..

3.

Utilize the lifting eyebolt to lift out the extractable unit and place it on a clean surface. 

Removal of the 

extractable section of the pump must be conducted with caution.

 Make certain that the extractable 

section remains centered within the riser pipe and that no portion of the extractable binds during the removal 
process. If binding occurs during removal, stop and determine the cause of the binding and correct the 
situation before proceeding with removal.

4.

Remove the packer wiring compartment cover (see Figure 25 on page 26). Remove and discard the o-ring 
from the cover and set aside the cover. Observe the three wiring connections inside the compartment. Make a 
note of which wire from the packer connects to which wire from the pigtail (it should be like colored wires 
connecting to like colored wires). Disconnect the wires and set aside the wire nuts.

5.

Locate the male connector inside the packer (see Figure 30).

WARNING

OFF

WARNING

Содержание Quick-Set VSFC Submersible Turbine Pump

Страница 1: ...Manual No 577013 847 Revision K Installation Service Parts Lists The Red Jacket VSFC Submersible Turbine Pump Red Jacket Quick Set Submersible Pump...

Страница 2: ...f any damages and or shortages within 30 days of receipt of the shipment as stated in our Terms and Conditions VEEDER ROOT S PREFERRED CARRIER 1 Fax Bill of Lading to V R Customer Service at 800 234 5...

Страница 3: ...Installation Attaching the UMP 12 Installing the Pump 13 Pressure Transducer Installation 18 I S Barrier Installation 18 Tubing Kit Installation 18 Installing Pumps for Multiple Pump Operation 22 Siph...

Страница 4: ...crew Operation Figures Figure 1 Red Jacket Pac Man Components And Dimensions 7 Figure 2 Floating Suction Installation 8 Figure 3 Floating Suction Adapter 8 Figure 4 Measuring The Tank See Table 2 For...

Страница 5: ...40 Hitch Pin In Position To Install Air Purge Screw 41 Figure 41 Installing Air Purge Screw Hitch Pin In The Retaining Position 42 Figure 42 Locating Pump Line Test Port 44 Figure 43 Service Screw Lin...

Страница 6: ...s List 51 Table 12 410486 001 Conduit Bushing Kit Parts List 52 Table 13 410485 001 Die Spring Kit Parts List 52 Table 14 410154 001 O Ring Kit Parts List 53 Table 15 410165 001 Electrical Connector K...

Страница 7: ...orporates industrial die springs that break loose the o ring seals when the nuts holding the extractable in place are removed No physical effort or special equipment is required to break the seal In a...

Страница 8: ...SFC Controller monitors line pressure and determines when a supplemental pump is required Additional pumps will turn on even if they have not received a dispense enable signal Tank Based Operation Ind...

Страница 9: ...ate injury WEAR EYE PROTECTION Wear eye protection when working with pressurized fuel lines to avoid possible eye injury NOTICE is used to address practices not related to physical injury WEAR GLOVES...

Страница 10: ...able information is available in National Fire Protection Association NFPA 30A Code for Motor Field Dispensing Facilities and Repair Garages NFPA 70 National Electrical Code NEC Occupational Safety an...

Страница 11: ...shut off electrical power to the pump dispenser This means that even if you press a button on the console labeled EMERGENCY STOP ALL STOP PUMP STOP or something similar fuel may continue to flow uncon...

Страница 12: ...be varied by extending or retracting the column pipe Three sizes of adjustable column pipe are available to cover most pump length requirements RJ1 RJ2 and RJ3 Operation with Mechanical Leak Detection...

Страница 13: ...The floating suction arm can be mounted to pump previous to installing in tank Veeder Root supplies adapter only not the apparatus 2 discharge to dispensers Tank port for mechanical LLD 4 riser Tank M...

Страница 14: ...ng suction and pump This prevents hindrance to pump performance when product level is below this point The Red Jacket is a centrifugal type pump and is not designed to pump product when the level is b...

Страница 15: ...terline of bottom fill tube should be 3 feet 914 mm minimum Air locking of pump after product delivery may occur at distances less than this 5 127 mm Standard inlet and trapper 14 356 mm For floating...

Страница 16: ...tances From Top Of Lifting Screw To Inlet Model Retracted Extended in mm in mm P200U20 2RJ1 75 1902 105 5 2673 P200U20 2RJ2 105 2665 165 5 4197 P200U20 2RJ3 165 4188 225 5 5721 Table 3 Electrical Serv...

Страница 17: ...iew Table 5 lists pump shut off pressure range Note Instructions in the VSFC Installation and Operation manual explain how to set desired pressure Table 5 Approximate Pump Shut Off Pressure Range UMP...

Страница 18: ...UMP 1 Visually inspect the pigtail connector in the end of the discharge head Be certain the pigtail connector is seated in its socket and its index tab is in the socket s notch see Figure 7 Figure 7...

Страница 19: ...e bolts using a cross pattern technique Torque to 7 ft lbs 11 N m Do not use the bolts to pull the UMP into position Use the cross pattern technique Do not over torque the bolts Not following instruct...

Страница 20: ...ser pipe as shown in Figure 9 FOR FIXED LENGTH PUMPS SKIP TO Step 7 Figure 9 Measuring Tank 3 Uncoil the pigtail at the top of the packer and lay it flat so it will feed into the packer without knotti...

Страница 21: ...djusting Pump Length Take care not to damage the pigtail If pump is to be adjusted shorter keep tension on the pigtail to eliminate kinking 6 Tighten the column pipe locking nut and torque to 150 ft l...

Страница 22: ...terfering with proper operation of siphon system FOR FIXED LENGTH PUMPS SKIP TO Step 14 Figure 13 Attaching Return Line Tubing To Pump 10 Pull on the pigtail wires where they exit the packer wiring co...

Страница 23: ...corrosion may occur in the threaded areas of the wiring compartment cover eyebolt plug and the eyebolt If corrosion has occurred the cover and eyebolt should be replaced 15 Utilize the lifting eyebolt...

Страница 24: ...installation instructions refer to Figure 15 for installation port Tubing Kit Installation 1 Remove and set aside the cover of the contractor s box over the wiring entry compression bushing refer to F...

Страница 25: ...rate the recommended installation of the bushing in the VSFC STPs with and without an I S Barrier YOU MUST FOLLOW THE WIRING INSTRUCTIONS IN THE VARIABLE SPEED FLOW CONTROLLER INSTALLATION GUIDE P N 5...

Страница 26: ...d seal entry Tubing from kit in center hole of compression bushing Customer supplied seal off and 3 4 14 NPT nipple vsfc vsfcbushing2 eps Tubing must be long enough so that its end will be submerged i...

Страница 27: ...The Compression Bushing 3 8 tubing from kit Route drain wires from power and transducer cables in tubing Route 4 wires from power P cable red blue orange and black each in an outer hole of bushing Rou...

Страница 28: ...e of maintenance and troubleshooting see Figure 20 Figure 20 Multiple Pumps Siphon Ports The siphon port for The Red Jacket VSFC STP is in a siphon assembly that fits into one of the two vacuum ports...

Страница 29: ...on Siphon Ports 23 Figure 21 Siphon Connection Siphon port attach siphon tubing here Spare vacuum port Air purge screw Service screw accessible after removing protective plug Siphon cartridge rjpumps...

Страница 30: ...ccasionally eyebolts are removed after pump installation and corrosion may occur in the threaded areas of the wiring compartment cover eyebolt plug and the eyebolt If corrosion has occurred the cover...

Страница 31: ...rts in the proper hole in the discharge head see Figure 24 and push the UMP into position using hand force only The UMP should be snug against the discharge head prior to installing the UMP retaining...

Страница 32: ...table lock down nuts in an alternating pattern to 50 ft lbs 68 N m 12 Turn the air purge screw 2 3 turns counterclockwise see Figure 22 The air purge screw is retained by a hitch pin to limit travel D...

Страница 33: ...Figure 26 Siphon Ports 4 Get the siphon cartridge from the kit and apply a coating of petroleum jelly onto the three o rings on the outside of the siphon cartridge 5 Insert the siphon cartridge into...

Страница 34: ...and let it run for about 2 minutes to purge air from the manifold s hydraulic cavities While the pump is still running turn the air purge screw clockwise until it is completely closed 11 If applicabl...

Страница 35: ...e NOTE If replacing the check valve o ring avoid twisting or rotating the o ring as it is being installed on the check valve 4 Get the new check valve and spring from the kit If you have the Check val...

Страница 36: ...Inserting Check Valve Assembly Into Manifold Check valve housing o ring 231 2 609 ID x 0 139 wide Check valve main seal o ring 225 1 859 ID x 0 139 wide Lock down seal o ring 114 0 612 ID x 0 103 wid...

Страница 37: ...sen the two screws in the conduit bushing just enough so the bushing can be lifted from its socket in the bottom of the manifold s contractor box Continue lifting the bushing up until it is free of th...

Страница 38: ...f the wiring compartment cover eyebolt plug and the eyebolt If corrosion has occurred the cover and eyebolt should be replaced 3 Utilize the lifting eyebolt to lift out the extractable unit and place...

Страница 39: ...these instructions may cause parts to fail 13 Carefully pull on the pigtail wires where they exit the packer wiring compartment until any excess length is out of the column pipe Snip the pigtail wires...

Страница 40: ...asionally eyebolts are removed after pump installation and corrosion may occur in the threaded areas of the wiring compartment cover eyebolt plug and the eyebolt If corrosion has occurred the cover an...

Страница 41: ...on the back of the male connector see Figure 31 Figure 31 Male Connector s Indexing Pin 10 The indexing pin on the back of the connector must seat in the index hole in the base of the male connector s...

Страница 42: ...u have pushed the connector all the way into its socket it should not rotate if the indexing pin is in the index hole Using the small ruler measure the distance from the packer facing down to the conn...

Страница 43: ...wires and set aside the wire nuts 18 Using a 3 16 hex wrench turn the set screw that holds the female connector in place about 1 1 2 turns counterclockwise until you can lift out the connector see Fig...

Страница 44: ...them in their assigned grooves in the extractable see Figure 25 on page 26 25 Reinstall the extractable unit into the manifold and tank Torque the extractable lock down nuts in an alternating pattern...

Страница 45: ...ck valve drop into place as the screw nears its up position 4 Replace the protective plug over the service screw 5 Remove the 2 NPT plug or pressure transducer from the pressure transducer port Figure...

Страница 46: ...g Notice that the check valve and spring are still attached to the service screw Remove and discard the housing o ring see Figure 28 on page 30 Set the housing check valve assembly aside 4 Remove the...

Страница 47: ...Purge Screw hitch pin Note that the slot in the top of the air purge screw is offset 90 degrees from the hitch pin LLD transducer or MLLD port Check valve port Hitch pin in retaining position Hitch p...

Страница 48: ...ubricate the o ring with petroleum jelly and install the plug into the leak detector port Torque the plug to 20 50 ft lbs 27 67 N m If you removed a line leak detector or pressure transducer to access...

Страница 49: ...rvice screw and fully thread into place to ensure a good seal 15 Screw the air purge screw all the way down cw then back it off 2 3 turns counterclockwise The air purge screw is retained by the hitch...

Страница 50: ...g a spark enerating a spark Equipment Required Pressure gauge with appropriate fittings to connect to the 1 4 NPT line test port Procedure 1 If a ball valve is installed down line from the pump close...

Страница 51: ...nt on the 1 4 NPT plug and replace it in the line test port Torque the plug to 14 to 21 ft lbs 19 4 to 29 N m 11 Turn the air purge screw 2 3 turns counterclockwise The air purge screw is retained by...

Страница 52: ...d for all field serviceable pipe threads 5 Turn the service screw counterclockwise all the way up As the screw nears its top position you will hear the check valve drop into position Replace the prote...

Страница 53: ...equipment Apply an adequate amount of fresh UL classified for petroleum non setting thread sealant on the 1 4 NPT plug and replace it in the tank test port Torque the plug to 14 to 21 ft lbs 19 4 to 2...

Страница 54: ...7 Pump Parts List Item ref Figure 45 Part No Description DOM 1 410156 001 20 ft pigtail 1 2 852 209 5 UMP200U20 2 1 2 410184 027 UMP200U20 2 w 2 DH and pigtail 1 2 852 210 5 UMP200U20 2 w FSA 1 2 852...

Страница 55: ...Parts Lists Pump Parts 49 Figure 45 Pump Parts FLOATING SUCTION ADAPTER FSA 1 2 3 3 3 rjpumps fig27 eps...

Страница 56: ...s List Item ref Figure 46 Part No Description Qty 1 410255 001 Siphon assembly 1 Table 9 Check Valve Housing Kits Parts Lists P N 410152 001 Check Valve Housing Kit Parts List P N 410152 002 High Pres...

Страница 57: ...st Figure 48 Check Valve Kit Table 10 410153 001 Check Valve Kit Parts List Item ref Figure 48 Part No Description Qty 1 410022 001 Poppet assembly chk rlf vlv 1 2 410027 001 Spring 1 Table 11 410153...

Страница 58: ...t Bushing Die Spring Kit Parts Table 13 lists the 410485 001 Die Spring Kit parts list Figure 50 Die Spring Kit Table 12 410486 001 Conduit Bushing Kit Parts List Item ref Figure 49 Part No Descriptio...

Страница 59: ...igure 25 on page 26 579005 001 O ring 343 FKM 1 Figure 25 on page 26 579005 002 O ring 344 FKM 1 Figure 25 on page 26 579005 003 O ring 345 FKM 1 Figure 27 on page 28 579005 004 O ring 117 FKM 2 Figur...

Страница 60: ...t Item ref Figure 52 Part No Description Qty 1 113 640 4 Connector male 1 2 410117 001 Connector electrical 1 3 072 541 1 O ring 118 FKM 1 4 072 214 1 Ring internal lock 5 8 ID x 7 8 OD 1 Table 16 410...

Страница 61: ...ble 17 lists the capacitor kit parts list Figure 54 Capacitor Kit Table 17 Capacitor Kits Item ref Figure 54 Part No Description Qty 1 410164 001 17 5 F Capacitor 1 1 410164 002 25 F Capacitor 1 1 410...

Страница 62: ...001 Siphon Dummy Plug Kit parts list Figure 55 Siphon Dummy Plug Kit Table 18 Siphon Dummy Plug Kit Parts List Item ref Figure 55 Part No Description Qty 1 410081 001 Port plug siphon 1 2 579005 004...

Страница 63: ...56 Eyebolt Plug Kit Table 19 410482 001 Eyebolt Plug Kit Parts List Item ref Figure 56 Part No Description Qty 1 410118 001 Plug lifting eyebolt mach painted 1 2 410118 001 Eyebolt lifting 1 3 072 720...

Страница 64: ...Plug Kit Parts Table 20 lists the 067 258 5 Conduit Box Plug STD Kit parts list Figure 57 Conduit Box Plug Kit Table 20 067 258 5 Conduit Box Plug STD Kit Parts List Item ref Figure 57 Part No Descri...

Страница 65: ...99 1 049 1 859 2 609 0 489 0 O Ring Thickness Gauge inches O Ring Inside Diameter Gauge inches C L Center o ring on line with inside of one side of the o ring against zero Read o ring inside diameter...

Страница 66: ...On the check valve is opened by fuel flow Figure B 1 Pump On Condition Pump Off When the pump shuts off the check valve reseats isolating the line As pressure in the line builds due to thermal expansi...

Страница 67: ...own in Figure B 4 At about 7 5 clockwise turns the relief valve will open you will hear line pressure vent and the service screw will lock onto the check valve When you have turned the service screw a...

Страница 68: ...im to a degree that the spring in the check valve and gravity forces the check down onto its seat in the manifold All the way up is the normal operating position of the service screw Always make sure...

Страница 69: ...clockwise then the pump is turned on The air purge screw is retained by the hitch pin to limit travel Do not attempt to rotate beyond 3 turns As the pump runs any air in the cavities is pushed through...

Страница 70: ...For technical support sales or other assistance please visit www veeder com...

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