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Assembly

Completing the forestay (R5 – R7)

26

5.2 Completing the forestay (R5 – R7)

Pos: 33 /ZINDEL/Rollreffanlagen/Montage/Alu/R50, R5 - R8/wire/Terminal auf Drahtvorstag montieren R50, R5-R8 @ 1\mod_1411981789578_13349.docx @ 14002 @ 3 @ 1

5.2.1 Installing the top terminal on the wire forestay

Warning

Risk of breaking the forestay

−

The terminal must be fitted by qualified personnel using suitable tools.

−

Roller-swage the terminal on to the wire forestay

or:

−

Install a swageless stud terminal according to the supplied assembly instructions.

Pos: 34 /ZINDEL/Rollreffanlagen/Montage/Alu/R50, R5 - R8/rod/Terminal auf Rod montieren R5-R7 @ 1\mod_1411981995568_13349.docx @ 14003 @ 3 @ 1

5.2.2 Installing the top terminal on the rod forestay (R5 – R7)

Install the top terminal according to the manufacturer's instructions.

First cold-head the upper end of the rod forestay.

Once both ends of the rod forestay have been cold-headed, it is possible that spacer tubes may no
longer be able to be fitted.

Pos: 35 /ZINDEL/Rollreffanlagen/Montage/Alu/R50, R5 - R8/Profil kürzen (R50, R5 - R8) @ 1\mod_1400586612251_13349.docx @ 13938 @ 3 @ 1

5.2.3 Shortening the top furling section

If no top furling section is given in the packing list, the foil length probably has to be adapted to the
forestay length. For this purpose, a furling section must be shortened by the offcut measurement
'C'.

See 'Calculating the foil length' on the flap.

If the calculated offcut measurement 'C' is greater than 5590 mm, no furling section needs to
be shortened. In this case

,

one of the

furling section

s

is

not

fitted. If the remaining luff length is

not sufficient, contact a service station for a special solution.

Notice

Risk of material damage through shortening of an improper furling section

Shortening of an improper furling section can make later assembly impossible.

−

Only shorten a standard furling section of length 5980 mm.

−

Do not shorten the feeder section.

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Содержание RF90

Страница 1: ... Aluminium foil Wire rod DS Reckmann Yacht Equipment GmbH Siemensstr 37 39 D 25462 Rellingen Tel 49 0 4101 3849 0 Fax 49 0 4101 3849 50 info reckmann com www reckmann com As of 12th June 2015 Copyright by Reckmann Yacht Equipment GmbH Siemensstr 37 39 D 25462 Rellingen ...

Страница 2: ...anlagen Aus klappseite AK S B erechnung der Profillänge R F90 DS 1 mod_1426063204544_13349 docx 14040 11 1 Pos 1 ZINDE L R ollreffanlagen Aus klappseite AK S B erechnung der Profillänge R F90 DS 1 mod_1426063204544_6 docx 12919 22 1 Notes ...

Страница 3: ...___ mm Rod Wire Type E G E G RF90 2 105 392 92 389 RF90 3 115 445 110 450 RF90 4 347 480 332 495 RF90 5 495 530 455 555 H Adjuster in middle position Foil R20 R40 90 R5 R7 100 F top terminal length and T toggle length must be measured Calculating the offcut measurement C P B C ________ ________ C ________ mm See packing list for furling section length P E nde der Liste für Textmarke Inhalt E nde d...

Страница 4: ...Notes www reckmann com ...

Страница 5: ...e furling sections 23 5 1 6 Fitting the foil reinforcement optional 25 5 2 Completing the forestay R5 R7 26 5 2 1 Installing the top terminal on the wire forestay 26 5 2 2 Installing the top terminal on the rod forestay R5 R7 26 5 2 3 Shortening the top furling section 26 5 2 4 Preparing the top bushing R5 R7 27 5 2 5 Sliding on the top furling section 29 5 2 6 Fitting the furling section connecto...

Страница 6: ...on the masthead 42 5 6 2 Minimum angle between forestay and halyard of 10 42 5 7 Hydraulic connection 43 5 7 1 Motor control 43 5 7 2 Connecting the hydraulic hoses 44 5 8 Removing the leather cover 45 6 Operation 46 6 1 Wire pennant 46 6 2 Direction of rotation 46 6 3 Reefing and unrolling the sail 47 6 4 Adjusting the forestay length RF90 2 RF90 3 48 6 5 Adjusting the forestay length RF90 4 RF90...

Страница 7: ...taching the rod forestay 62 9 2 2 Detaching the wire forestay 62 9 3 Detaching the foil from the drive unit 63 10 Transport and storage 64 10 1 Transport 64 10 2 Storage 64 11 Disposal 65 12 Technical data 66 12 1 RF90 2 DS 66 12 2 RF90 3 DS 66 12 3 RF90 4 DS 67 12 4 RF90 5 DS 67 12 5 Foil cross sections 68 13 Index 69 Pos 1 ZINDEL Rollreffanlagen Identifikation Packliste 1 mod_1431429410031_13349...

Страница 8: ...______ mm _____ Halyard swivel Type __________________ _____ Toggle Toggle no __________________ Length ______________ mm _____ Rod collet _____ Swage terminal _____ Top terminal _____ Shackle Type _________________ Size _________________ Foil type _________________ Unshortened foil length P _____________ mm _____ Feeder section 3000 mm 5980 mm _____ _____ Standard furling section Top furling sect...

Страница 9: ...Partially slotted _____ Standard bushing Split for R5 R7 furling sections _____ Bottom bushing _____ Reinforcing bushing Split _____ Connector bushing Split with two screws each _____ Foil reinforcement With rope _____ Furling section connector Split for R6 and R7 furling sections _____ Threaded plate for furling section connector _____ Screw for furling section connector _____ Top bushing Split w...

Страница 10: ... Hex key set _____ Winch handle _____ Instructions Special equipment Compiled by ___________________________________________ On _______________ ___________________________________________ Signature Pos 2 ZINDEL Dokument headline_Über diese Anleitung 1 mod_1400498832886_13349 docx 13928 1 1 ...

Страница 11: ... maintenance work Pos 4 ZINDEL Dokument Darstellungskonventionen 1 mod_1400502131053_13349 docx 13931 2 1 2 2 Typographical conventions Important safety information and warnings are highlighted as follows Warning Warning is used to mark instructions which are likely to lead to serious injury or death if not followed Caution Caution is used to mark instructions which may lead to minor to moderate i...

Страница 12: ... The length adjuster should be used at the mooring not when sailing Use as a forestay foil without reefing or furling function is also possible In this case it must be ensured that the hydraulic drive is not connected The halyard swivel is lowered down to a position below the sail feeder All controls for switching the furling system on and off are provided on board Pos 8 ZINDEL Rollreffanlagen Sic...

Страница 13: ... a service station Carry out all maintenance tasks at the intervals specified in this manual Prior to each use check the furling system for damage Do not use the furling system if it is damaged Stop using the furling system if the sail is rolling up by itself due to wind pressure Send the drive unit to a service station for repair Notice Risk of jamming of furling system by salt deposits Salt depo...

Страница 14: ...on Übersicht 1 mod_1400763095913_13349 docx 13945 2 1 4 1 Overview Fig 1 Overview 1 Top terminal 2 Forestay 3 Top bushing 4 Foil 5 Halyard swivel 6 Sail feeder 7 Drive unit 8 Adjuster 9 Toggle Pos 11 ZINDEL Rollreffanlagen Aufbau und Funktion headline_Baugruppen 1 mod_1400765840316_13349 docx 13947 2 1 ...

Страница 15: ...3 Winch handle socket emergency manual drive 4 Adjuster axle RF90 2 RF90 3 flange RF90 4 RF90 5 5 Hydraulic motor 6 Outer cover Pos 13 ZINDEL Rollreffanlagen Aufbau und Funktion Verstelleinheit RF90 2 RF90 3 1 mod_1400766182813_13349 docx 13949 3 1 4 2 2 Adjuster RF90 2 RF90 3 1 Adjuster tube 2 Locking screw Pos 14 ZINDEL Rollreffanlagen Aufbau und Funktion Verstelleinheit RF90 4 RF90 5 1 mod_1400...

Страница 16: ...draulic motor It must be connected to an on board hydraulic system Pos 15 3 ZINDEL Rollreffanlagen Aufbau und Funktion Funktion Handkurbel 1 mod_1415976900103_13349 docx 14025 1 If a malfunction occurs the furling system can be operated using a winch handle The gear is self locking No forces are transmitted from the sail to the winch handle There can hence be no winch handle backlash Pos 15 4 ZIND...

Страница 17: ...lease see the calculations on the flap Pos 19 ZINDEL Rollreffanlagen Montage Alu R10 R40 Profil kürzen R10 R40 1 mod_1400586602689_13349 docx 13937 4 1 5 1 1 1 Shortening the top furling section Notice Risk of material damage through shortening of an improper furling section Shortening of an improper furling section can make the furling section unsuitable for later assembly Only shorten standard f...

Страница 18: ...e top bushing will cover the top furling section The following can be used as a top furling section a standard furling section that has been shortened to a length less than 3000 mm but greater than 1500 mm if furling section shortening is not necessary a standard furling section of length 3000 mm 1 Insert the two halves of the top bushing into the top furling section in such a way that the join li...

Страница 19: ... manufacturer s instructions First cold head one end of the rod forestay Once both ends of the rod forestay have been cold headed bushings or spacer hoses can no longer be fitted Pos 24 ZINDEL Rollreffanlagen Montage Alu R10 R40 rod Buchsen und Schläuche auf Rod aufschieben 1 mod_1399635546374_13349 docx 13908 455555 1 5 1 3 2 Sliding bushings and spacer hoses on to the rod forestay Errors made in...

Страница 20: ...Assembly Completing the forestay R20 R40 16 Overview Slide bushings and spacer hoses on to the rod forestay from below ...

Страница 21: ... 6 Slide on a 500 mm long spacer hose with ends marked red The furling section connectors will later be located on the spacer hoses marked red Sliding on bushings and spacer hoses for 3000 mm long standard furling sections Carry out the following steps for each of the 3000 mm long standard furling sections The feeder section is not included 1 Slide on a standard bushing and a 600 mm long spacer ho...

Страница 22: ...tandard bushing 6 Slide on a 500 mm long spacer hose with ends marked red Sliding on bushings and spacer hoses for the feeder section 1 Slide on a standard bushing a 600 mm long spacer hose and another standard bushing If a foil reinforcement should be fitted do not carry out the following steps 2 Slide on a 600 mm long spacer hose and a standard bushing and repeat one more time 3 Slide on a 200 m...

Страница 23: ...L Rollreffanlagen Montage wire Walzterminal 1 mod_1425396390203_13349 docx 14033 4 1 5 1 4 1 Roller swaging the lower terminal on to the wire forestay Warning Risk of breaking the forestay The terminal must be fitted by qualified personnel using suitable tools Roller swage the supplied lower terminal on to the wire forestay Pos 28 ZINDEL Rollreffanlagen Montage Alu R10 R40 wire Buchsen und Schläuc...

Страница 24: ...Assembly Completing the forestay R20 R40 20 Overview Slide bushings and spacer hoses on to the wire forestay from above ...

Страница 25: ...acer hose and another standard bushing 6 Slide on a 500 mm long spacer hose with ends marked red The furling section connectors will later be located on the spacer hoses marked red Sliding bushings and spacer hoses on for a 1500 mm long furling section The following steps are only necessary if a 1500 mm long furling section is present If no 1500 mm long furling section is present continue with Sli...

Страница 26: ...mm long spacer hose and repeat three more times 2 Slide on a standard bushing 3 Slide on a 500 mm long spacer hose with ends marked red Sliding on bushings and spacer hoses for the top furling section 1 Slide on a standard bushing 2 Slide on a 600 mm long spacer hose 3 Slide on a standard bushing 4 Slide on the top spacer 5 Slide on seven standard bushings Pos 29 ZINDEL Rollreffanlagen Montage Alu...

Страница 27: ...pplied assembly instructions Pos 30 ZINDEL Rollreffanlagen Montage Alu R10 R40 Profile montieren 1 mod_1399872223388_13349 docx 13914 3 1 5 1 5 Fitting the furling sections Start fitting the furling sections with the top furling section The top furling section is the furling section with the holes drilled into it for the top cap 1 Slide the top furling section from below up to the terminal on the ...

Страница 28: ...en all four screw threads are engaged in the tapped holes in the threaded plate tighten the screws 10 Repeat steps 2 to 9 with other furling sections in the following order 3000 mm long standard furling sections 1500 mm long standard furling section if present 11 a If no foil reinforcement is to be fitted repeat steps 2 to 9 with the feeder section 11 b If a foil reinforcement is to be fitted repe...

Страница 29: ...rough the feeder section 4 Slide the feeder section over the foil reinforcement Pull the foil reinforcement through the feeder section with the rope until the foil reinforcement reaches the lower edge of the feeder section Slide the feeder section to the end of the furling section connector 5 Place the threaded plate in the recess in the furling section connector 6 Slide the feeder section on to t...

Страница 30: ...nce both ends of the rod forestay have been cold headed it is possible that spacer tubes may no longer be able to be fitted Pos 35 ZINDEL Rollreffanlagen Montage Alu R50 R5 R8 Profil kürzen R50 R5 R8 1 mod_1400586612251_13349 docx 13938 3 1 5 2 3 Shortening the top furling section If no top furling section is given in the packing list the foil length probably has to be adapted to the forestay leng...

Страница 31: ... After assembly the top bushing will cover the top furling section The following can be used as a top furling section a shortened standard furling section i e a furling section that is less than 5980 mm long if furling section shortening is not necessary a standard furling section of length 5980 mm 1 Insert the two halves of the top bushing into the top furling section in such a way that the join ...

Страница 32: ...ing section and the top bushing half on each side of the furling section using a drilling bit 3 Take the top bushing halves out of the furling section and cut an M6 thread in each drill hole 4 Stow the top bushing halves for later assembly 5 Drill holes of diameter 6 mm in the furling section ...

Страница 33: ...h the drill holes for the top cap must be pointing towards the terminal If the top furling section is less than 2130 mm long continue with 5 2 6 Fitting the furling section connector 2 If the top furling section is 2130 mm long or longer but shorter than 3830 mm then mount a split standard bushing and secure it with tape If the top furling section is 3830 mm long or longer then repeat these steps ...

Страница 34: ...on connector with threaded plate into the furling section 5 Screw the furling section connector to the furling section using two screws R6 R7 screw on using three screws Pos 37 3 ZINDEL Rollreffanlagen Montage Alu R50 R5 R8 Profile montieren Standardprofile 1 mod_1399960938761_13349 docx 13920 3 1 5 2 7 Fitting standard furling sections Carry out the following steps for each standard furling secti...

Страница 35: ...o steps 7 R5 Slide the furling section connector on to the forestay R6 R7 mount a split connector 8 Insert split connector bushings into the ends of the furling section connector and screw in tightly 9 Place the threaded plate in the recess in the furling section connector 10 Slide the furling section connector with threaded plate into the furling section 11 Screw the furling section connector to ...

Страница 36: ...ection using two screws 4 Mount a split standard bushing on the forestay and secure it with tape 5 Slide a 1660 mm long spacer tube on to the forestay and slide it along with the standard bushing into the standard furling section 6 Repeat the last two steps 7 Slide the foil reinforcement on to the forestay 8 Insert the split connector bushing into the upper end of the foil reinforcement and screw ...

Страница 37: ...after ensuring that the furling sections have been properly installed Once the rod end has been cold headed it is possible that spacer tubes may no longer be able to be fitted Cold head the rod end according to the rod manufacturer s instructions Pos 39 ZINDEL Rollreffanlagen Montage wire Walzterminal 1 mod_1425396390203_13349 docx 14033 3 1 5 2 10 Roller swaging the lower terminal on to the wire ...

Страница 38: ... retaining clip with two screws Pos 41 ZINDEL Rollreffanlagen Montage Alu Fallenschlitten und Segeleinführer montieren R6 R8 1 mod_1400845753274_13349 docx 13963 2 1 5 4 Fitting the halyard swivel and the sail feeder R6 R7 1 Slide the halyard swivel over the feeder section past the recess for the sail feeder 2 Place the sail feeder with the tongue first in the recess 3 Screw the threaded plate to ...

Страница 39: ... cover has been removed from the unit To connect the drive unit to the forestay lay the drive unit beside the lower end of the forestay Pos 44 ZINDEL Rollreffanlagen Montage Schürze abnehmen 1 mod_1401084496968_13349 docx 13968 3 1 5 5 2 Detaching the cover The cover does not have to be removed for drive units RF90 2 and RF90 3 1 a RF90 4 Unscrew the two screws in the outer cover and pull them out...

Страница 40: ...ay unscrew the rod collet from the adjuster axle Not applicable to wire forestays Pos 46 ZINDEL Rollreffanlagen Montage RF90 4 RF90 5 Verstelleinheit demontieren RF90 4 RF90 5 1 mod_1401090517041_13349 docx 13969 3 1 5 5 4 Dismantling the adjuster RF90 4 RF90 5 1 Unscrew the key retaining screw 2 Screw an M6 40 screw into the second hole in the key and force the key out with it Then remove the scr...

Страница 41: ...at these two steps for the second key 4 Unscrew the adjuster tube from the adjuster axle 5 Only for a rod forestay unscrew the rod collet from the adjuster axle Pos 47 ZINDEL Rollreffanlagen Montage Alu Profil in Profilmitnehmer 1 mod_1400850447113_13349 docx 13967 3 1 ...

Страница 42: ...feeder section 4 Slide the drive unit over the forestay and the feeder section 5 Secure the feeder section in the furler drive adapter with two cap screws R6 R7 screw on using three screws Pos 48 ZINDEL Rollreffanlagen Montage rod Rodvorstag fixieren 1 mod_1401092898727_13349 docx 13970 3 1 5 5 6 Securing the rod forestay 1 Insert the forestay through the drive unit until the rod collet can be mou...

Страница 43: ...il the special nut is in contact with the adjuster axle Pos 50 ZINDEL Rollreffanlagen Montage RF90 2 RF90 3 Verstelleinheit montieren RF90 2 RF90 3 1 mod_1401095435145_13349 docx 13972 3 1 5 5 8 Fitting the adjuster RF90 2 RF90 3 1 Screw the adjuster tube to the adjuster axle The keys in the adjuster tube must be engaged in the grooves in the adjuster axle 2 Screw the locking screw tightly into th...

Страница 44: ...e same way Pos 52 ZINDEL Rollreffanlagen Montage RF90 4 RF90 5 Verstelleinheit auf maximale Länge einstellen RF90 4 RF90 5 1 mod_1401109962036_13349 docx 13975 3 1 xxxxxx 5 5 10 Setting the adjuster to its maximum length RF90 4 RF90 5 Notice Risk of contamination of the environment by leaking hydraulic oil Hydraulic oil can escape into the environment when the plug screw on the adjuster is loosene...

Страница 45: ...uide sleeves and screw them tightly into the drive unit 2 b RF90 5 Screw the cover to the drive unit using four nuts Use the supplied box spanner to tighten the nuts Pos 54 ZINDEL Rollreffanlagen Montage Alu Topkappe montieren 1 mod_1400841178465_13349 docx 13962 3 1 5 5 12 Mounting the top bushing Insert the two halves of the top bushing into the top furling section and screw in Pos 55 ZINDEL Rol...

Страница 46: ...ed If the forestay breaks severe injuries may be incurred Connect the forestay to the mast with a toggle Pos 57 ZINDEL Rollreffanlagen Montage Fallenführung 1 mod_1400823922169_13349 docx 13957 3 1 5 6 2 Minimum angle between forestay and halyard of 10 When the sail is hoisted the halyard must run at an angle of at least 10 from the halyard swivel to the forestay Otherwise the halyard can wrap aro...

Страница 47: ...RF90 4 and RF90 5 a valve block with two load control valves must be installed as close as possible to the hydraulic motor The valve block must have a control ratio of i 10 and an adjustment range of 70 bar to 175 bar RF 90 2 RF 90 3 RP90 4 RF90 5 The flow rate must not exceed the value given in the table below If the hydraulic power pack has a higher performance a throttle valve must be installed...

Страница 48: ... 540 N 5 114 540 N 6 127 540 N 8 178 Pos 61 ZINDEL Rollreffanlagen Montage RF90 2 RF90 3 Hydraulikschläuche anschließen RF90 2 RF90 3 1 mod_1401717366081_13349 docx 13990 4 1 5 7 2 1 Connecting the hydraulic hoses RF90 2 RF90 3 The hydraulic motor is equipped with connections for quick couplers Quick coupler sockets for the hoses are attached to the adjuster in the as delivered condition Procedure...

Страница 49: ...Notice Risk of corrosion The leather cover that the drive unit is supplied in can cause considerable corrosion damage in combination with seawater Be sure to remove the leather cover before putting the furling system into operation Take the leather cover off the drive unit after assembling the furling system Stow the leather cover for protecting the drive unit during winter storage Pos 64 ZINDEL R...

Страница 50: ...fitted between the halyard swivel and the fore sail Pos 66 ZINDEL Rollreffanlagen Bedienung Drehrichtung 1 mod_1401198334606_13349 docx 13982 2 1 6 2 Direction of rotation In principle the furling system can roll up the sail clockwise or anticlockwise Select the direction of rotation to ensure that the side with the UV resistant coating is facing outwards after the sail has been rolled up Pos 67 Z...

Страница 51: ...or the halyard starts wrapping Notice Risk of damage to furling system Jamming of the furling system will damage it Only reef or unfurl the sail with an eased sheet The halyard must be tensioned To reef or unfurl ease the sheet and actuate the corresponding switch In very light winds keep the sheet slightly tensioned so that the sail will furl tightly In strong winds ease the sheet stepwise and re...

Страница 52: ...ster becoming ripped apart Stop extending the adjuster as soon as the STOP mark becomes visible under the outer cover After carrying out the adjustment tighten the locking screw again 1 Completely unscrew the locking screw 2 Rotate the adjuster tube to lengthen or shorten the adjuster 3 Screw the locking screw back in tightly ...

Страница 53: ...perating pressure Exceeding the maximum allowable operating pressure can result in damage to the adjuster Pressurise the hydraulic coupling on the adjuster to max 140 bar Notice Risk of contamination of the environment by leaking hydraulic oil Hydraulic oil can leak into the environment when the plug screw is taken off the adjuster Collect leaking hydraulic oil and dispose of it in accordance with...

Страница 54: ...ortening the adjuster Notice Risk of damage to the hydraulic hose Do not use the hydraulic coupling as a stop 1 Pressurise the hydraulic coupling until the lower edge of the adjuster tube is nearly touching the hydraulic coupling 2 Raise the adjuster tube by rotating it with the hook spanner until it reaches the stop ...

Страница 55: ...the forestay length RF90 4 RF90 5 51 3 Repeat these two steps until the desired length has been reached 4 Detach the hydraulic hose 5 Seal the hydraulic socket with the plug screw 6 Screw the locking screw back in tightly ...

Страница 56: ...raulic hose Do not use the hydraulic coupling as a stop 1 Pressurise the hydraulic coupling until the adjuster tube is lowered about 2 mm The mechanical lock on the adjuster tube is now released 2 Lower the adjuster tube by rotating it with the hook spanner until its bottom edge is nearly touching the hydraulic coupling ...

Страница 57: ...ow lengthen by the stroke length X 4 Repeat these three steps until the desired length has been reached The maximum length has been reached when the visible part of the adjuster tube under the outer cover has reached the length Y X stroke length Y maximum visible adjuster tube length RF90 4 17 mm 170 mm RF90 5 20 mm 218 mm ...

Страница 58: ...ength RF90 4 RF90 5 54 5 Detach the hydraulic hose 6 Seal the hydraulic socket with the plug screw 7 Screw the locking screw back in tightly Pos 70 ZINDEL Rollreffanlagen Bedienung Profilvorstag 1 mod_1412161082781_13349 docx 14012 2 1 ...

Страница 59: ...stay foil without a roller furling function for example to switch two sails with two halyards on a foil with a double groove To carry out preparations proceed as follows 1 Detach the hydraulic hoses from the hydraulic motor of the drive unit or switch off the fuse on the switchboard 2 Remove the sail feeder 3 Let the halyard swivel lower all the way down 4 Install the sail feeder again Pos 71 ZIND...

Страница 60: ...tung Jährliche Wartung RF90 1 mod_1412064665378_13349 docx 14008 2 1 7 3 Annual maintenance The furling system must be dismantled in a shipyard for annual maintenance See 9 Disassembly The following tasks and checks must be carried out within the scope of annual maintenance Remove all contaminants and salt deposits Check the forestay for damage Check the ease of movement of the halyard swivel Repl...

Страница 61: ...ally furled sail unwinding under wind pressure Gear no longer self locking due to wear Send the drive unit to the manufacturer or a service station for repair Halyard wrapping around forestay No halyard tension Keep the halyard tensioned Fore sail not hoisted enough or not fully hoisted Always completely hoist the fore sail The distance between the halyard shackle and the halyard sheave must not e...

Страница 62: ...the furling system to recoil against the winch handle This gear feature can become lost due to wear after prolonged use If this occurs send the drive unit to a service station for repair 1 Insert the winch handle completely into the winch handle socket Rotate the winch handle slightly to insert it fully if it cannot be inserted all the way The drive has now been decoupled from the gear 2 Rotate th...

Страница 63: ...cket does not spring back up when the winch handle is removed If this is the case switch the hydraulic drive on and keep it on briefly until the foil starts rotating again If the gear does not automatically become coupled screw an M5 screw into the clutch pin and pull out the pin Then remove the screw Pos 80 ZINDEL Rollreffanlagen Demontage headline_Demontage 1 mod_1412165828515_13349 docx 14015 1...

Страница 64: ...9 docx 14034 3 1 9 1 1 Dismantling the adjuster RF90 2 RF90 3 1 Unscrew the locking screw 2 Unscrew the adjuster tube from the adjuster axle Pos 83 ZINDEL Rollreffanlagen Demontage Verstelleinheit demontieren RF90 4 RF90 5 1 mod_1425772183835_13349 docx 14035 3 1 9 1 2 Dismantling the adjuster RF90 4 RF90 5 1 a RF90 4 Unscrew the two screws in the outer cover and pull them out of the guide sleeves...

Страница 65: ... the second hole in the key and force the key out with it Then remove the screw 5 RF90 5 Repeat these two steps for the second key 6 Unscrew the adjuster tube from the adjuster axle Pos 84 ZINDEL Rollreffanlagen Demontage Vorstag aus der Antriebseinheit lösen 1 mod_1412240416424_13349 docx 14019 233 1 ...

Страница 66: ... seen protruding from the rod collet 3 Unscrew and remove the rod collet 9 2 2 Detaching the wire forestay 1 Remove the top bushing from the furling section 2 Insert the forestay through the drive unit until the special nut can be seen protruding from the drive unit 3 Pull the pin out of the special nut 4 Unscrew the special nut from the forestay Pos 85 ZINDEL Rollreffanlagen Demontage Profile dem...

Страница 67: ...rews from the furler drive adapter The drive unit can now be detached 2 Take the threaded plate out of the recess in the feeder section 3 Take the split bottom bushing out of the feeder section Pos 86 ZINDEL Rollreffanlagen Transport und Lagerung headline_Transport und Lagerung 1 mod_1412157222879_13349 docx 14011 1 1 ...

Страница 68: ...gen Transport und Lagerung Lagerung 1 mod_1412162639833_13349 docx 14014 2 1 10 2Storage Notice Risk of destruction of furling system by freezing water In regions in which there is a danger of frost disassemble the furling system prior to storing for the winter Store the furling system parts in a dry room The drive unit can be packed in the leather cover in which it was supplied to protect its sur...

Страница 69: ...dly manner in accordance with local requirements When the end of life has been reached the drive unit with the adjuster and the halyard swivel can be sent to a service station or returned to the manufacturer Sort the furling system parts and dispose of them in accordance with the applicable local requirements Pos 90 ZINDEL Rollreffanlagen headline_Technische Daten 1 mod_1416391342849_13349 docx 14...

Страница 70: ... coupler Adjuster Stroke mm 52 wire 54 rod Maximum allowable load kg 6800 Pos 92 ZINDEL Rollreffanlagen Technische Daten RF90 3 DS 1 mod_1416397262087_13349 docx 14028 2 1 12 2RF90 3 DS Foil type R40 R5 Forestay diameter max Rod 48 60 Wire mm 16 16 Forestay length max m 26 4 36 9 Sail area max m 175 230 Hydraulic motor Operating pressure max bar 140 Torque Nm 268 448 Oil flow rate max l min 11 17 ...

Страница 71: ... female thread Pos 94 ZINDEL Rollreffanlagen Technische Daten RF90 5 DS 1 mod_1416398841475_13349 docx 14030 2 1 12 4RF90 5 DS Foil type R6 R7 Forestay diameter max Rod 91 150 Wire mm 26 32 Forestay length max m 43 5 49 5 Sail area max m 350 500 Hydraulic motor Operating pressure max bar 175 Torque Nm 1102 Oil flow rate max l min 40 Rotational speed max rpm 44 Hydraulic couplings Motor R BSP 16 fi...

Страница 72: ... sections Foil type Groove G mm O mm A mm B mm R20 Double 6 4 2 3 35 8 28 8 R30 Double 7 5 3 0 45 5 36 1 R40 Double 7 5 3 0 49 1 38 7 R5 Double 7 5 3 5 60 0 47 0 R6 Double 7 5 3 5 72 0 60 0 R7 Double 7 5 3 3 85 0 72 0 Ende der Liste für Textmarke Inhalt ...

Страница 73: ...vel 10 34 57 Hydraulic connection 43 Hydraulic hoses 44 Hydraulic motor 11 Intended use 8 Key 12 Load control valve 43 Locking screw 11 12 Maintenance 56 Manual operation 12 57 58 Mast head 42 Mast toggle 42 Motor control 43 Notice 7 Outer cover 11 41 Overview 10 Plug screw 12 Reefing 47 Safety 8 Sail feeder 10 34 Sail UV protection 46 Shortening top furling section 13 26 top spacer 14 Storage 64 ...

Страница 74: ...Notes 70 ...

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