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8. Troubleshooting

Warning! Before machines are dispatched from the factory, they have already 

been checked thoroughly. The machine should not be tampered with or 

altered. Maintenance must be carried out carefully. If any wire becomes loose 

or is misplaced, it maybe potentially dangerous to user! Only professional 

maintenance personnel should repair the machine!   

Ensure the power is disconnected before working on the machine. Always wait 

5 minutes after power switch off before removing the panels.   

9.1. Common malfunction analysis and solution 

The symptoms listed here may be related to the accessories, gas, 

environmental factors, and power supply you use. Please try to improve the 

environment and avoid such situations.

   

Symptom 

Reasons 

Troubleshooting 

No pilot arc after 

pressing the torch 

trigger 

·The machine is in gas check

mode

·The torch trigger circuit is

blocked

·Compressed air is not

connected

·The pilot arc circuit is damaged

·Turn off the gas check function or

wait 20s to exit automatically

·Check the torch trigger circuit

·Reconnect the compressed air

·Replace or repair the mainboard

Intermittent or 

extinguished pilot 

arc 

·Serious wear and tear on parts

·Input compressed air pressure

too high

·Too much moisture or

impurities in the compressed air

·Pilot arc time exceeds 2s

·Replace with new consumables

·Adjust the pressure of compressed

air to 0.35-0.55MPa through the gas

regulator on the rear panel

·Manually drain the water in the filter

cup of the gas regulator on the rear

panel or replace the regulator

·Don’t press the torch to keep pilot

arc for a long time without cutting.

The pilot arc cannot 

be transferred to the 

workpiece 

·The cutting circuit is blocked

·The distance between the

nozzle of the cutting torch and

the workpiece is too large

·Check whether the earth clamp is

damaged and clean the contact part

of the clamp and the workpiece to

ensure good metal to metal contact

·Ensure that the distance between

the tip of the cutting torch and the

workpiece remains within 3-5mm

Poor cutting quality 

·The cutting current and speed

do not match the thickness of

the workpiece

·Select the standard cutting

operation; refer to Table 7.1.3

Cutting Process Quick Reference

Содержание RAZORCUT45

Страница 1: ...RAZORCUT 45 INSTRUCTION MANUAL JRWCUT45di AUGUST 2022 di...

Страница 2: ...to EN60974 1 International Safety Standard The relevant design scheme and manufacturing technology adopted in this product are protected by patents 1 While every effort has been made to ensure that t...

Страница 3: ...e indicators 17 6 8 Engineer mode 17 6 9 Restoring factory settings 17 6 10 Barcode display 18 7 Cutting function operation 18 7 1 Cutting operation 18 8 1 Power supply maintenance 20 8 Troubleshootin...

Страница 4: ...ld consult your doctor prior to using this equipment PPE and workplace safety equipment must be compatible for the application of work involved Always carry out a risk assessment before carrying out a...

Страница 5: ...ety glasses with side shields under your helmet Never use broken or faulty welding helmets Always ensure there are adequate protective screens or barriers to protect others from flash glare and sparks...

Страница 6: ...ration of pacemakers or electronically controlled medical equipment Wearers of vital electronic equipment should consult their physician before beginning any arc welding cutting gouging or spot weldin...

Страница 7: ...aced it maybe potentially dangerous to user Only professional maintenance personnel should repair the machine Ensure the power is disconnected before working on the machine Always wait 5 minutes after...

Страница 8: ...the operator s movement is limited by the surroundings for example the operator can only bend his knees barefoot or lie down during operation the operator shall practice proper insulation and avoid d...

Страница 9: ...explanation Electric shock risk warning WEEE tag Current unit A Overheat protection indication Overcurrent protection indication 2T continuous cutting 4T continuous cutting Mesh cutting Cutting mode s...

Страница 10: ...s a digital inverter plasma cutter with excellent performance and advanced technology It can generate a stable DC arc used to cut carbon steel low alloy steel stainless steel and other materials The l...

Страница 11: ...nsulation class H H H Protection class IP23S IP23S IP23S Dimensions L W H Inch 547 5 187 558 546 165 8 341 1 546 165 8 341 1 Net weight lbs 26 5 9 6 9 2 Overall total weight lbs 33 6 14 1 13 7 Good cu...

Страница 12: ...e equipment Warning This product meets the requirements of Class A equipment in EMC requirements and is not to be connected to a residential low voltage power supply grid 5 1 External interface descri...

Страница 13: ...range 2 Ensure that the power switch of the welder is turned off 3 Connect the input power cord to the input terminal or plug the power cord into the corresponding socket if any and ensure a good cont...

Страница 14: ...he output port of the compressed air source and fix it firmly with the clamp See diagrams below Wiring diagram NOTE If you want to use long secondary cables Plasma torch cable and earth cable you must...

Страница 15: ...er adjustment knob e Gas check buttons and indicators 6 2 Display of parameters and error codes 1 Electric current configuration 2 When the factory settings are restored the countdown is displayed 3 I...

Страница 16: ...while not cutting to switch between the three cutting modes as needed 2T 4T and mesh cutting 2 If the indicator is on it indicates that the machine is currently in 2T cutting mode 3 If the indicator...

Страница 17: ...o exit the countdown without entering engineer mode 3 Engineer mode F01 Standby time selection 0 5 10 or 15 unit is min 0 means that the standby function is not enabled F02 Input over voltage protecti...

Страница 18: ...cutting operation Arcs spatter smoke and high temperatures produced in the process may cause injury to personnel Warning After the power supply is turned off the output voltage of the machine may cont...

Страница 19: ...t You must release the torch trigger and press it again to re establish the pilot arc and keep cutting 4T continuous cutting When the main arc is extinguished due to lack of base material the cutting...

Страница 20: ...ate and repair times of the machine so as to lengthen service life of the machines Period Maintenance item Daily examination Check the condition of the machine mains cables welding or cutting cables a...

Страница 21: ...atically Check the torch trigger circuit Reconnect the compressed air Replace or repair the mainboard Intermittent or extinguished pilot arc Serious wear and tear on parts Input compressed air pressur...

Страница 22: ...normal before welding If the grid voltage is normal and the alarm persists contact professional maintenance personnel E60 Overheating Inverter IGBT temperature is too high Do not turn off the machine...

Страница 23: ...aste Electrical and Electronic Equipment states the electrical equipment that has reached its end of life must be collected separately and returned to an environmentally compatible recycling facility...

Страница 24: ...Page 24 Appendix 1 Wiring diagram of CUT45PFC...

Страница 25: ...Page 25 Appendix 2 Exploded view drawing of CUT45PFC...

Страница 26: ...ar fixed plate 1 31 51000601 Pilot arc IGBT 1 10 10084055 Fan bracket 1 32 51000072 FRD 4 11 10084068 Left side cover 1 33 10006545 EMC inductor 1 12 10084105 Louver 1 34 51000602 Inverter IGBT 4 13 5...

Страница 27: ...a tough high conductive material such as hafnium and cerium This insert erodes with use also the tip orifice will erode with use Quality of the air used is paramount to longer life of electrodes and t...

Страница 28: ...t the straight side of the cut to be on the finished piece you keep Torch tip height position The distance and position of the plasma torch cutting tip affect the quality of the cut and the extent of...

Страница 29: ...into oxygen and hydrogen which alters the regular chemical content of the air in the torch These elements will then dramatically change the plasma arc which causes the torch consumable parts to wear...

Страница 30: ...S Kent WA98032 Ph 253 859 6277 Fax 253 859 6286 sales razorweld com PLASMA Technical Data Current 45Amps DutyCycle 60 40 Amps Airpressure 65 75psi 4 5 5 0bar Flow Ignition 3 55cfm 100l m NonH F 8 111...

Страница 31: ...Manufacturer s Individual Warranty Contact the manufacturer for details Clause 3 This only Covers Manufactures defaults on all accessories for the first three months after date of purchase SELLER MAKE...

Страница 32: ...instruction material in as new condition as is reasonably possible in the circumstances JASIC Technologies America Inc Accepts no responsibility for products lost damaged or mislaid whilst in transit...

Страница 33: ...ipple Central Plug Printed Circuit Board Gun Plug House Cable Support Gas Connector Handle To Suit PP36 with Knobs Electrodes Arc Leads Welding Cable Electrode Holder Earth Clamps TIG Welding Torches...

Страница 34: ...ory of welding knowledge and expertise giving vital input towards ensuring that our machines deliver control and performance to the utmost professional level We employ an expert team of profes sional...

Страница 35: ...________________________________________________ _____________________________________________________ _____________________________________________________ ___________________________________________...

Страница 36: ...JASIC TECHNOLOGIES AMERICA INC 25503 74th AVE A KENT WA 98032 U S A WWW RAZORWELD COM SALES RAZORWELD COM...

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