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10/4/2010 (9:19 AM) 
2034 - 3 - Operation v4.05 

 

 

! NOTICE 

The pressure pot is equipped with a safety relief 
valve (U).  If the pressure from the air regulator (A) 
rises above 100 psi the relief valve (U) will pop 
open and release air.  Since your incoming air is to 
be adjusted to 80-90 psi this should never happen. 
This is a safety device and should never be used to 
drain air from the pressure pot. Draining air from 
the pot using this valve will cause abrasive to enter 
and damage the regulator. 

 

! NOTICE 

The air pressure regulator (A) sets the blasting 
pressure, which can be seen in gauge (H) only after 
the pressure pot has been pressurized. It is factory 
set at 30 psi.

 

3.3

 

Pressurizing the Pressure Pot

 

The pressure pot opening is located inside the 
cabinet below the metal grate.  The pressure pot 
closure cap is attached to a linkage, which is 
movable from the pressure pot closure lever (L) on 
the left side of the cabinet.  The purpose of the lever 
and linkage is to lift the pressure pot closure cap 
upward to contact the pressure pot rubber seal 
located at the top of the pot.  While holding the cap 
in the up position with lever (L) the air is turned on, 
this fills the pot, and presses the cap securely 
against the pressure pot rubber seal, sealing the pot 
and pressure inside.  When the cap is in the down 
position there is a gap between the cap and the seal, 
which allows the abrasive from blasting to re-enter 
the pot. 

 

! WARNING 

Ensure that the Blast Hose (K) is in the cabinet at 
all times when the pressure pot is under pressure.

 

3.3.1

 

Locate the Pressure Pot Closure Lever (L) and 

move it back and forth rapidly several times to 

shake off any abrasive that may be sitting on top of 
the closure cap.

 

3.3.2

 

Now push the lever away from you to lift the 

pressure pot closure cap against the rubber seal.  
While holding the lever firmly in this forward 
position, open the Air Inlet Valve (C).  Count 3 
seconds and then release the Pressure Pot Closure 
Lever (L). The pot should be closed and 
pressurizing at this point. The Air Pressure 
Regulator Gauge (H) should rise to the factory pre-
set blasting pressure of 30 psi.

 

3.3.3

 

NOTE

: If you hear air escaping inside the 

cabinet, turn off lever (C) and try again.  If for some 
reason you cannot get the pressure pot closure cap 
to seal, call Rayzist and ask for technical help.

 

3.4

 

Adjusting Blasting Pressure.

 

3.4.1

 

After pressurizing the pot the pressure 

regulator gauge (H) should read about 30 psi.  If the 
gauge has a different reading make an adjustment as 
follows:  Unlock the Air Pressure Regulator Knob 
(A) by pulling upwards.  Twist clockwise to 
increase blast pressure or counter clockwise to 
decrease blast pressure.  Set regulator to desired 
pressure, and then press down to lock the knob.

 

3.5

 

Adjusting Abrasive and Air flow

 

3.5.1

 

Turn on the dust collector and lights and check 

the plastic dust bag on the dust collector to make 
sure it is collapsing; this indicates it is properly 
installed and has sealed the dust collector opening.

 

! NOTICE 

When first stepping on the Foot Pedal (F), you may 
experience a thick burst of abrasive media from the 
blasting tip, which should smooth out to a constant 
flow of abrasive and air. This occurs when Abrasive 
Flow Valve (D) is open too far. When starting to 
blast you should hold the blasting tip away from the 
item you are blasting until abrasive media is 
flowing smoothly. 

3.5.2

 

Put on the rubber blasting gloves and hold the 

Blast Hose (K) and have the tip pointing 
downwards towards the grate about 6" to 8" away.  
Step on the foot pedal and watch the flow of 
abrasive as described above.

 

Содержание 2034

Страница 1: ......

Страница 2: ...Table of Contents Section 1 Safety Information Section 2 Setup Guide Section 3 Operation Manual Section 4 Maintenance Manual ...

Страница 3: ...Regulator Knob Air Flow Valve Abrasive Flow Valve Air Inlet Valve Foot Switch Valve Footpedal Water Seperator Blast Nozzle Air Inlet Valve Quick Disconnect Pressure Pot Closure Lever Blast Hose Union Nut Air Pressure Regulator Gauge ...

Страница 4: ......

Страница 5: ...ns Touching these fixtures while or shortly after the machi been running may cause severe burns When s th replacing bulbs do not exceed 100 watt bulbs 1 2 2 The Lighting fixtures inside the cabinet hav seals to help keep dust out but are not explosion proof Do not blast materials that may produce stible dusts Never use flammable solven inside the cabinet 1 3 Dusts 1 3 1 Prolonged breathing of dust...

Страница 6: ...rtment is evidence of bag damage The dust collector compartment should b Dust escaping bags will exit exhaust blower creating a possible respiratory hazard Never Wash bags to reuse always replace with new bags 1 6 Pressure Pot 1 6 1 Failure to follow the procedures in this manual could result in serious injury or death from the sudden release of compressed air NEVER attempt to open the pressure po...

Страница 7: ......

Страница 8: ...xcess of 400 lbs To avoid injury use proper lifting and moving equipment 2 2 1 This equipment is shipped on a pallet and should be removed from the truck with a forklift or with the use of a lift gate 2 2 2 Before removing the equipment from the shipping pallet remove the outer packing 2 2 3 Remove all the contents inside the cabinet 2 3 Cabinet Inspection 2 3 1 Before removing the equipment from ...

Страница 9: ...wrench 2 5 1 1 With two people slide the cabinet off from one side so two of the casters will touch the ground at the same time 2 5 1 2 Once the first two casters are touching the ground carefully slide the remaining part of the pallet out from under the cabinet 2 6 Footswitch Valve and Blast Hose Setup 2 6 1 Locate the Foot Switch Valve E and blast hose K assembly in box at bottom of cabinet 2 6 ...

Страница 10: ...ith 15 amp circuit breaker 2 9 2 Turn on power switch to test proper function of motor and lights 2 9 3 Check plastic dust bag and make sure it is collapsing when the dust collector is on 2 10 Exhaust Connection 2 10 1 The exhaust blower is fitted with a sheet metal elbow for the purpose of directing the exhaust in an upward direction Installation of an exhaust vent is optional for the purpose of ...

Страница 11: ...mpressor Free Air CFM 90 PSI 5 7 Free Air CFM 135 PSI 4 9 Volts 60 Hz 115 230 Amps 15 7 5 Tank Capacity Gal 20 2 Water Trap 3 Air hose 2 13 Dedicated Air Compressor Set up NOTICE DO NOT connect air to the cabinet until you are instructed to do so in the operation manual Follow all procedures found in compressor manufacturers literature 2 13 1 It is highly recommended that you install a water trap ...

Страница 12: ......

Страница 13: ... flow mixture The standard settings for the pressure pot should be made as follows 3 1 1 Set Abrasive Flow Valve D at approximate half way open or approximately 45 angle Abrasive 45º Air Flow 45º Set Air Flow Valve B approximately half way open or at 45 angle Adjustments will need to be made as wear occurs to Blast Hose K and Blast Nozzle T NOTICE Abrasive Flow Valve D usually does not require adj...

Страница 14: ...he closure cap 3 3 2 Now push the lever away from you to lift the pressure pot closure cap against the rubber seal While holding the lever firmly in this forward position open the Air Inlet Valve C Count 3 seconds and then release the Pressure Pot Closure Lever L The pot should be closed and pressurizing at this point The Air Pressure Regulator Gauge H should rise to the factory pre set blasting p...

Страница 15: ... and recycling the abrasive NOTICE Always use the following procedure when you are finished blasting or you run out of abrasive WARNING NEVER attempt to open the pressure pot closure cap using the Pressure Pot Closure Lever L This could cause a sudden UNSAFE release of compressed air The pressure pot opens automatically when the pot is depressurized 3 7 1 After you are done blasting or you run out...

Страница 16: ......

Страница 17: ...the manufacturer s p of u bag at the bottom of the dust collector hopper instructions 4 1 2 With dust collector turned off shake dust collector bags using shaker lever M at the to dust collector This is required to keep dust collector working properly When shaking yo should see dust dropping into the plastic dust collection Periodic Maintenance 4 2 Dust disposal bag replacement NOTICE Only use 4 o...

Страница 18: ...ures Always wear respiratory protection for this procedure 4 4 1 2 Remove the Blast Nozzle T from the Blast Hose K Place the abrasive disposal bucket w lid attached into the cabinet and close the door Turn on the dust collector Place the nozzle of the blast hose into the abrasive disposal bucket Set ith the Air Pressure Regulator Gauge H to 20 PSI by adjusting Air Pressure Regulator Knob A Turn of...

Страница 19: ... eight bolts to disassemb sides of the Foot Switch Valve Assembly E FSV Sleeve R ter to properly seal the gasket parts 8 3 Light bulb replacement Always Turn off nplug power from the unit Do not exceed 100 watt 8 4 Dust collector dust bags The dust collector e treated with a special non stick li s ng as d p eplace r ll d v Periodically check in dust collector chamb a e indicat b replacing Over t d...

Страница 20: ...Wiring Diagram Black White Copper Ground Lug Enclosed Halogen Light Fixture 100w Lamp Double Pole 10A Contact Black Green with Yellow Stripe 22mm Lever Action Switch 1 2 LTNM Conduet 8 4 2 1 3 5 G Motor Leads Green w Yellow Black White Blower Motor Electrical Connection Box 1 2 EMT From Molded Power Cord with Ground White Black Black White 110 VAC Black White Ground Lug Double Pole 10A Contact Bla...

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