background image

 

 

 

 

 

4.3

10/4/2010 (9:19 AM) 
2034 - 4 - Maintenance v4.05 

 

 

oking 

ressurized.  Start by removing the steel grate from 

nside of the cabinet. Next  f n  an tem you can 

ugh the 

 

 the grate.

 

 

4.4

 

Abrasive Removal for Disposal

 

 

ust 

 

Abrasive Sifting Screen Cleaning: 

 Lo

inside the cabinet through the grate to the bottom of 
the cabinet, and top of the pressure pot opening, you 
will see a wire screen material. This screen material 
is designed to prevent unwanted materials such as 
tape or stencil material from entering the pressure 
pot. Periodically the build up of these materials wil
need to be removed. This is best done at the 
beginning of a day before the pressure pot is 
p
the i

, i d

 i

use to push any remaining abrasive thro
screen so that all that remains on top on the screen
are the unwanted materials. Use a shop-vac with a 
long vacuum extension and vacuum the unwanted 
materials out of the cabinet.  Replace

4.4.1.1

 

Abrasive life expectancy may be 15 to 20 

hours of blasting.  Worn abrasive does not cut as
fast as new abrasive and will generate more d
inside the cabinet during blasting.

 

! NOTICE 

DO NOT add new abrasive to worn abrasive.  
Always replace worn abrasive with new abrasive 
using the following procedures.  Always wear 
respiratory protection for this procedure.

 

 

4.4.1.2

 

Remove the Blast Nozzle (T) from the Blast

Hose (K).  Place the abrasive disposal bucket, w
lid attached,  into the cabinet and close the door.  
Turn on the dust collector.  Place the nozzle of the 
blast hose into the abrasive disposal bucket. Set 

 

ith 

the Air Pressure Regulator Gauge (H) to 20 PSI by 
adjusting Air Pressure Regulator Knob (A). Turn 
off the Air Flow Valve (B).  Press the Foot Pedal 
(F) until the bucket is full or the pressure pot is 
empty.  Put worn abrasive in plastic bag and 

ve is completely emptied. 

dispose of according to local regulations. Repeat 
as necessary until abrasi

 

 

 

4.4.2

 

Adding New Abrasive

 

4.4.3

 

With the dust collector on, place unopened 

50lb bag of abrasive into the cabinet.  Slit the side 
of the bag open allowing the abrasive to flow into 
the bottom of the cabinet.  Close the side door and 

mpty the remainder of the bag using the front 

ove 

 

e
armhole access.  After the dust has cleared rem
the bag from the cabinet.

 

4.5

 

Viewing Glass Replacement 

 

! WARNING 

Edges of glass can be sharp and cut through your 
skin.  Wear protective gloves when handling the 
glass. 

4.5.1.1

 

The window consists of two 12

"

 x 24

"

 pane

of glass, the outer double safety laminate 
(replacement not r

equired), and the inner 1/8

"

 

thick single stre

er single 

strength glass w

 time and will 

ngth glass. The inn

ill get frosted over

impair visibility.

 

! NOTICE 

Содержание 2034

Страница 1: ......

Страница 2: ...Table of Contents Section 1 Safety Information Section 2 Setup Guide Section 3 Operation Manual Section 4 Maintenance Manual ...

Страница 3: ...Regulator Knob Air Flow Valve Abrasive Flow Valve Air Inlet Valve Foot Switch Valve Footpedal Water Seperator Blast Nozzle Air Inlet Valve Quick Disconnect Pressure Pot Closure Lever Blast Hose Union Nut Air Pressure Regulator Gauge ...

Страница 4: ......

Страница 5: ...ns Touching these fixtures while or shortly after the machi been running may cause severe burns When s th replacing bulbs do not exceed 100 watt bulbs 1 2 2 The Lighting fixtures inside the cabinet hav seals to help keep dust out but are not explosion proof Do not blast materials that may produce stible dusts Never use flammable solven inside the cabinet 1 3 Dusts 1 3 1 Prolonged breathing of dust...

Страница 6: ...rtment is evidence of bag damage The dust collector compartment should b Dust escaping bags will exit exhaust blower creating a possible respiratory hazard Never Wash bags to reuse always replace with new bags 1 6 Pressure Pot 1 6 1 Failure to follow the procedures in this manual could result in serious injury or death from the sudden release of compressed air NEVER attempt to open the pressure po...

Страница 7: ......

Страница 8: ...xcess of 400 lbs To avoid injury use proper lifting and moving equipment 2 2 1 This equipment is shipped on a pallet and should be removed from the truck with a forklift or with the use of a lift gate 2 2 2 Before removing the equipment from the shipping pallet remove the outer packing 2 2 3 Remove all the contents inside the cabinet 2 3 Cabinet Inspection 2 3 1 Before removing the equipment from ...

Страница 9: ...wrench 2 5 1 1 With two people slide the cabinet off from one side so two of the casters will touch the ground at the same time 2 5 1 2 Once the first two casters are touching the ground carefully slide the remaining part of the pallet out from under the cabinet 2 6 Footswitch Valve and Blast Hose Setup 2 6 1 Locate the Foot Switch Valve E and blast hose K assembly in box at bottom of cabinet 2 6 ...

Страница 10: ...ith 15 amp circuit breaker 2 9 2 Turn on power switch to test proper function of motor and lights 2 9 3 Check plastic dust bag and make sure it is collapsing when the dust collector is on 2 10 Exhaust Connection 2 10 1 The exhaust blower is fitted with a sheet metal elbow for the purpose of directing the exhaust in an upward direction Installation of an exhaust vent is optional for the purpose of ...

Страница 11: ...mpressor Free Air CFM 90 PSI 5 7 Free Air CFM 135 PSI 4 9 Volts 60 Hz 115 230 Amps 15 7 5 Tank Capacity Gal 20 2 Water Trap 3 Air hose 2 13 Dedicated Air Compressor Set up NOTICE DO NOT connect air to the cabinet until you are instructed to do so in the operation manual Follow all procedures found in compressor manufacturers literature 2 13 1 It is highly recommended that you install a water trap ...

Страница 12: ......

Страница 13: ... flow mixture The standard settings for the pressure pot should be made as follows 3 1 1 Set Abrasive Flow Valve D at approximate half way open or approximately 45 angle Abrasive 45º Air Flow 45º Set Air Flow Valve B approximately half way open or at 45 angle Adjustments will need to be made as wear occurs to Blast Hose K and Blast Nozzle T NOTICE Abrasive Flow Valve D usually does not require adj...

Страница 14: ...he closure cap 3 3 2 Now push the lever away from you to lift the pressure pot closure cap against the rubber seal While holding the lever firmly in this forward position open the Air Inlet Valve C Count 3 seconds and then release the Pressure Pot Closure Lever L The pot should be closed and pressurizing at this point The Air Pressure Regulator Gauge H should rise to the factory pre set blasting p...

Страница 15: ... and recycling the abrasive NOTICE Always use the following procedure when you are finished blasting or you run out of abrasive WARNING NEVER attempt to open the pressure pot closure cap using the Pressure Pot Closure Lever L This could cause a sudden UNSAFE release of compressed air The pressure pot opens automatically when the pot is depressurized 3 7 1 After you are done blasting or you run out...

Страница 16: ......

Страница 17: ...the manufacturer s p of u bag at the bottom of the dust collector hopper instructions 4 1 2 With dust collector turned off shake dust collector bags using shaker lever M at the to dust collector This is required to keep dust collector working properly When shaking yo should see dust dropping into the plastic dust collection Periodic Maintenance 4 2 Dust disposal bag replacement NOTICE Only use 4 o...

Страница 18: ...ures Always wear respiratory protection for this procedure 4 4 1 2 Remove the Blast Nozzle T from the Blast Hose K Place the abrasive disposal bucket w lid attached into the cabinet and close the door Turn on the dust collector Place the nozzle of the blast hose into the abrasive disposal bucket Set ith the Air Pressure Regulator Gauge H to 20 PSI by adjusting Air Pressure Regulator Knob A Turn of...

Страница 19: ... eight bolts to disassemb sides of the Foot Switch Valve Assembly E FSV Sleeve R ter to properly seal the gasket parts 8 3 Light bulb replacement Always Turn off nplug power from the unit Do not exceed 100 watt 8 4 Dust collector dust bags The dust collector e treated with a special non stick li s ng as d p eplace r ll d v Periodically check in dust collector chamb a e indicat b replacing Over t d...

Страница 20: ...Wiring Diagram Black White Copper Ground Lug Enclosed Halogen Light Fixture 100w Lamp Double Pole 10A Contact Black Green with Yellow Stripe 22mm Lever Action Switch 1 2 LTNM Conduet 8 4 2 1 3 5 G Motor Leads Green w Yellow Black White Blower Motor Electrical Connection Box 1 2 EMT From Molded Power Cord with Ground White Black Black White 110 VAC Black White Ground Lug Double Pole 10A Contact Bla...

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