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Continuous-Wave Fiber Laser

User Guide

RFL-C6600S

Wuhan Raycus Fiber Laser Technologies Co., Ltd

Содержание RFL-C6600S

Страница 1: ...1 Continuous Wave Fiber Laser User Guide RFL C6600S Wuhan Raycus Fiber Laser Technologies Co Ltd ...

Страница 2: ...2 Output Head and Installation 12 3 3 Cooling Requirements 12 3 4 Installation Procedure 15 4 Using the Product 17 4 1 Front Panel 17 4 2 Rear Panel 18 4 3 Power Connection 19 4 4 Interface Definitions 20 4 5 Steps of Installation 24 4 6 Steps of Starting 24 4 7 Functions of the clientware 25 4 8 Control Modes 35 4 9 Guide laser control 39 4 10 The Programming Mode Waveform Editing 39 4 11 Laser t...

Страница 3: ... clause 9 This product emits invisible laser radiation at or around a wavelength of 1080 nm and the total power radiated from the laser is greater than 6600W depending on model Direct or indirect exposure of this level of light intensity may cause damage to the eyes or skin Despite the radiation being invisible the beam may cause irreversible damage to the retina and or cornea Appropriate and appr...

Страница 4: ...bels include warning labels apertures through which laser radiation is emitted and labels of certification and identification etc Specifications of these labels are as follows Table 1 Specifications of Safety Labels Take 500W for example 1 Aperture Label 2 Class 4 Laser Product 3 Class 2M Laser Product Label for Guide Laser 4 CE Compliance 5 Identification Plate 6 Laser Radiation Hazard Label 7 El...

Страница 5: ...trify the enclosure which may result in personal injury 2 Make sure that the correct voltage of the AC power source is used CAUTION Failure to connect the correct voltage could damage the product 1 6 Other Safety Rules a Never look directly into the laser output port when power is supplied to the laser b Avoid using the laser in a dim or darkened environment c If this device is used in a manner no...

Страница 6: ...tput power quick switching response e Slow rise and slow fall Waveform editing f Maintenance free operation g High wall plugefficiency Applications a Cutting Welding b 3D Printing c Scientific research 2 2 Package Contents Please refer to the packing list accompanying the shipment to check actual items included 2 3 Unpacking and Inspection Raycus CW fiber laser is shipped in a package designed to ...

Страница 7: ... precise optic instrument any vibration or impact to the output head and twist or excessive bend to the cable will damage the instrument 2 4 Operation Environment The basic operation conditions are listed in the table below Table 2 Basic Operation Conditions for the Laser Model RFL C6600S Supply Voltage V 380 15 Vac 50 60Hz Supply Capacity kW 22 Installation Requirements Install on flat surface no...

Страница 8: ...23 24 30 4 6 10 5 15 18 5 21 5 24 26 28 29 35 8 5 15 19 5 23 26 28 5 31 33 34 40 13 20 24 27 5 31 33 5 36 38 39 Laser operating temperature range Green area The dew point temperature is 22 that is lower than the laser cooling water temperature which can be used safely Red area If the dew point temperature is higher than22 and exceeds the laser cooling water temperature by 22 there must bedew conde...

Страница 9: ...ntaminations Use appropriate lens paper to clean it if necessary Do not touch the output lens at any time as well as remember to cap the output head when it is not in use and make sure the cap is clean e Failure to follow the specified instructions may result in the loss of laser power and such loss will not be covered by the warranty 2 6 Specifications The specifications are listed in the followi...

Страница 10: ...re 0 2 13 Fiber Delivery Cable Length 50μm Fiber Core 20 20 m 100μm Fiber Core 20 30 m Other technical indicators 14 Operating Voltage Nominal Output Power Three phase four wire system 50 60Hz 380 15 VAC 15 Way to Control AD RS 232 Ethernet 16 Power Consumption Nominal Output Power 16 5 kW 17 Water flow requirement Nominal Output Power 60 L min 18 Water Temperature requirement Nominal Output Power...

Страница 11: ... Fiber Laser Technologies Co Ltd User Guide of RFL RFL C6600S 11 3 Installation 3 1 Dimensions Figure 2 shows dimensions of RFL C6600S Figure 2 a Frontand Rear panel view unit mm Figure2 b Top and Side view unit mm ...

Страница 12: ...CAUTIONS Inspect the output lens before installing the output head to the processing head Clean the output lens if necessary It is strictly prohibited to disassemble the output head by personnel not approved by Raycus or the warranty is void 3 3 Cooling Requirements Table 5 Cooling Requirements Model RFL C6600S Cooling Capability W 15000 Minimum Flow L min 60 Maximum Pressure Bar 7 Pipe Inner Diam...

Страница 13: ...installed and used firstly connecting the water inlet filter module with the water outlet of the customer s on site cooling water system according to the water flow direction indicated by the arrow in Figure 4 and then connect the water inlet filter module with the water inlet of the RFL C6600S laser as shown in Figure 5 Figure 5 The water inlet filtration module is connected to the watercooling s...

Страница 14: ...eration of the cooling system d Requirements for output cable cooling system 1 Rate of liquid flow 1 7 2 0 L min 2 Pressure of liquid flow 0 6 MPa at the inflow 3 Type of liquid exchange junction SMC MS 5H 6 4 Type of tube outer diameter6 inner diameter4 5 Direction of cooling liquid unidirectional connect the tube with the water pipe strictly according to direction shown on the layer of the tube ...

Страница 15: ... outlet must be blocked with the nuts we provide Failure to do so may lead topermanent equipmentdamage CAUTION Please set the water temperature in strictly accordance with the requirements above Too low temperature may lead to condensation on the laser module and the output cable This can cause serious damage to the equipment CAUTION Please clean the water inlet filter module in time If the water ...

Страница 16: ...lease make sure that the surrounding environment is clean otherwise it may pollute the output head do not use fans which actually may bring more dust i The minimum bending radius of the output fiber cable of the laser should not be less than 20 cm under the non working conditions and the minimum bending radius should not be less than 30 cm when the laser is working CAUTION All the cables can only ...

Страница 17: ...switch of the laser Insert the key either turning the key clockwise to the ON position or counterclockwise to REM position short connect the Pin 8 and Pin 9 of Table 7 will power on the lasercontrol system Then the laser will enter a control mode depending on your previous setup on the CTRL INTERFACE You can refer to4 8 Control Mode for more details b POWER The control systempower GREEN indicates ...

Страница 18: ...nel of RFL C6600S a AC INPUT The socket for supply source input that can only be mated with the plug on the power cord we provided See Table 4 product technical parameters for laser model and corresponding input voltage Please use only the enclosed power cord provided by Raycus b POWER Air switch to control the switching of AC c CTRL INTERFACE Control interface CTRL INTERFACE interface DB 25 multi...

Страница 19: ...t into water droplets for discharge 4 3 Power Connection CAUTION Before connecting the product to AC supply source you must check for sure that the AC supply you will apply is in accordance with the specifications provided in Table 2 or 4 Table 6 Power Connection Requirements Model RFL C6600S Supply Source 380 15 V AC 50 60Hz Power Cord One End of Power Cord 8 wires each 2 wires are multiplexed an...

Страница 20: ...lock1A ITL 1A 3 Interlock1B ITL 1B 4 Interlock2B ITL 2B 5 RS232Tx TX 120ms Transmit Data 6 RS232Rx RX Receive Data 7 RS232Com GND Return RS 232 Return 8 Remote Key Switch RPA Contact Closure Input 1s Activates the internal control systempower supply in REM mode Passive contact not connected to external voltage or grounding 9 RPB 10 Remote Start Button START A Instantane ous Contact Closure Input 1...

Страница 21: ... Common GND2 Return Return for pin 17 18 21 21 Error RESET RESET Digital Input 5 24 VDC 6 mA 120ms Rising edge reset the resettable alarm 22 READY READY Digital output 24VD C 100m A 120ms High Laser is ready 23 Power started POWER Digital output 24VD C 100m A 120ms High The main power supply is started 24 Laser emission LASER Digital output 24VD C 100m A 100ms High Laser is emission Caution Please...

Страница 22: ...NONE 5 N C NONE 6 RX RECEIVE 7 N C NONE 8 N C NONE For better communication stability recommend to use this interface first Table 9 The default IP address of the laser The default IP address of the laser IP address 192 168 0 10 Subnet mask 255 255 255 0 Steps of Ethernet connection a Open Local Connection on your computer and then click property b Configure TCP IP select Use the following IP addre...

Страница 23: ...ateway see Figure 9 Figure 9 Steps of Ethernet Connection When the IP setting is completed turn on the host computer and the connection status in the corresponding text box on the host computer interface displays connected indicating that the microcontroller program is running normally and the communication connection is normal The display interface is shown in Figure 10 below ...

Страница 24: ...output cable on the processing equipment according to the actual situation install the output head cooling water pipe at the same time pay attention to the output cable and head then remove the protective cap andconfirm that the output lens is clean and install the output head d Connect cooling water pipe e Connect the control line and power according to the control mode 4 6 Steps of Starting All ...

Страница 25: ...t the laser 4 7 Functions of the clientware The RFL C6600S clientware communicates with the main control board through UDP when it is working Through the background program running in the software and the human computer interaction operation the laser parameters are read and set and the control functions are realized The interface displayed by the software is divided according to functional catego...

Страница 26: ...rnal control state in the software If the current red external control state then disable the red control button Read and set the parameters of rise time and fall time The rise time and fall time can be set separately and must be an integer ranging from 0 to 61000 Read and Set Program Number The program number is displayed in the drop down list box When you click the drop down list box the program...

Страница 27: ...e current status of each mode After the AD mode is turned on the optical power is controlled by an external signal and the power setting function of the software should be set to a disabled state When the external modulation mode is turned on the frequency pulse width and duty cycle are controlled by the external modulation signal and the function of the software to set the frequency pulse width a...

Страница 28: ... turn on time and cumulative light emitting time 4 7 3 The alarm interface All the alarm information of the current laser is displayed on the alarm interface and the alarm information is updated in real time Figure 12 The alarm interface 4 7 4 About The laser time model serial number master control serial number key version number and system information are displayed in the interface when the abou...

Страница 29: ...ftware next time Figure 14 Language selection interface 4 7 6 Authorization The authorization interface is used to control the limited time lock of the laser when the authorization interface is opened the machine code laser lock time and lock time are loaded once the laser lock time is Raycus s limited time lock for integrators and the lock time is for the integrator to end customers Limited time ...

Страница 30: ...out password Control mode The control mode adds the function of operational control interface on the basis of monitor mode You need a password to enter the control mode The initial password is 81338818 the password can be changed Debug mode On the basis of diagnostic mode the parameter setting interface is added Only Raycus debug engineers can enter the encryption mode Diagnostic mode When a fault...

Страница 31: ...ains all the status alarms and system parameters of the main control module The status and alarm information are automatically refreshed The refresh interval does not exceed 100ms Only when the currently selected page is in the main control module the upper computer software will automatically read it Get and refresh status and alarm information reduce communication frequency and avoid occupying t...

Страница 32: ...rver through WiFi and sends real time data which can realize the functions of remote viewing and parameter setting Figure 18 Main control module system parameter interface 4 7 9 Slave control module The slave control module contains all the status alarm and optical status of the slave control module The status and alarm information are automatically refreshed The refresh interval does not exceed 1...

Страница 33: ...tatus information of the ACDC module It supports up to 4 ACDC modules The refresh interval of the status information does not exceed 100ms The data of the ACDC module needs to be forwarded by the main control module so only the currently selected page is in the ACDC module The upper computer software will automatically read and refresh the status information reduce the communication frequency and ...

Страница 34: ...e status information does not exceed 100ms The data of the DCDC module needs to be forwarded by the main control module so only the currently selected page is in the DCDC module The upper computer software will automatically read and refresh the status information reduce the communication frequency and avoid occupying too many resources of the main control module Figure 22 DCDC moduleinterface ...

Страница 35: ...power percentage Table 11 External enabled External enabled Laser enablement ON 18 21 foot rising edge OFF External modulation and internal modulation OFF It is automatically enabled after the main power is powered on External modulation or internal modulation ON The laser enable button in the upper computer software Table 12 External and internal modulation External modulation Internal modulation...

Страница 36: ...entware mode Operation method a Spring the ESTOP knob on the front panel b Key turning ON c Open the laser clientware d Click the guide laser ON button to view the guide laser e Disabling the AD mode external enable internal modulation mode and external modulation mode f Click ON the main power ON g Waiting Ready h Setting laser parameters i Click laser ON 4 8 2 2 Internal external modulation mode...

Страница 37: ... c Shortconnect the 8 and 9 pins on the INTERFACE 24 pins the control board is powered on d Open the laser clientware e Click the guide laser ON button to view the guide laser f Disabling the AD mode and the external enable and opening the internal modulation mode or external modulation mode g Click ON the main power ON h Waiting Ready i Setting laser power parameters j On modulate mode set the fr...

Страница 38: ...el b Key turning ON c Shortconnect the 8 and 9 pins on the INTERFACE 24 pins the control board is powered on d Open the laser clientware e Click the guide laser ON button to view the guide laser f Open the AD mode turn off the external enable and opening the internal modulation mode or external modulation mode g Click ON the main power ON h Waiting Ready i On modulate mode set the frequency duty c...

Страница 39: ...e The Programming Mode function is used in REM mode only the external modulation mode can be selected and the internal modulation mode cannot be selected Table 14 The Programming Mode enable method Programming Mode The laser is determined by the edit waveform Open The current program number is not 0 ON mode Laser ON Start the program to execute Laser OFF Terminate the program External modulated mo...

Страница 40: ...lationship between laser and programming waveform in programming mode 4 10 2 The Programming Setup Interface Waveform editing Select Show programming mode in Mode Selection on the clientware of the laser as shown in Figure 27 and the Program Setting option appears on the display interface of the clientware as shown in Figure 28 Click Program Setting to enter the program setting interface as shown ...

Страница 41: ...ies Co Ltd User Guide of RFL RFL C6600S 41 Figure 27 Selecting Show programming mode in Mode Selection Figure 28 Programming mode interface Figure 29 Interface diagram of programming setting 4 10 3 Checkingthe number of saved waveforms ...

Страница 42: ...rms Click the Refresh List button and the software will automatically list the number of saved waveforms green indicates that the bar has a program and white indicates that the bar is empty 4 10 4 Checking the waveforms Figure 31 Check the waveforms ...

Страница 43: ...will automatically list the original waveform list 4 10 5 Waveform Clearing Figure 32 Clearing waveform Click the program number to be cleared click clear and then click write laser and the software will clear the waveform stored in the current laser 4 10 6 Waveform editing Select click the pre edited waveform number ...

Страница 44: ...44 Figure 33 Waveform editing Select the command under command type write the command and click Add Figure 34 Selecting the command ...

Страница 45: ...uide of RFL RFL C6600S 45 After editing all the commands click Write laser Figure 35 waveform writing success Click Refresh List again and the new waveform number will turn green indicating that writing is successful Figure 36 Symbol for writing success ...

Страница 46: ...rogram end command which must be the last command of each program 2 SPT 0 65000 ms 0 65000 W It takes parameter 1 time to change the power to parameter 2 3 SPR 0 65000 W ms 0 65000 W Change the power to parameter 2 at the rate of power change of parameter 1 4 WAIT 1 latency time 0 65000ms int 5 GOTO 0 99 line 0 10000 The number of times to jump to this line The number of times the loop jumps to th...

Страница 47: ...ON OFF 激光 10s 1ms Figure 38 Control sequence diagram in On mode 调制模式内部脉冲占空比 100 Power Ready ALARM 激光使能激光 10s 1ms 24针15 16 脚 1ms Figure 39 Control sequence diagram of external modulation mode under key REM 外部AD模式 Power Ready ALARM 激光使能 10s 1ms 24针15 16 脚外部AD 0 10V 激光 1ms 1ms Figure 40 Control sequence diagram of external ad mode under key REM ...

Страница 48: ...ing Hz PW Duty 95 90 80 70 65 60 55 50 45 40 35 30 25 20 15 10 5000Hz 190us 180us 160us 4500Hz 200us 177us 4000Hz 200us 175us 162us 3500Hz 200us 185us 170us 3000Hz 200us 183us 166us 2500Hz 200us 180us 160us 2000Hz 200us 175us 1500Hz 200us 166us 1000Hz 200us 500Hz 300us 200us 4 13 Steps of shutting down Please turn off the laser in the order below a Turn off the emission b Turn the key switch to th...

Страница 49: ...ge of the clientware If any alarm occurs except for Interlock alarm when the laser is running the clientware will display the alarm that occurs and the ALARM light yellow on the front panel of the laser will light up the laser will stop emitting and lock When the Interlock is abnormal the output of Ready signal is low and the Interlock state is abnormal in the clientware but the laser is not locke...

Страница 50: ...is cold Please wait until the water temperature of the water rises above 10 C Hum Alarm Instruction There is a condensation alarm inside the laser The dew point temperature inside the laser is less than 22 and there is a condensation risk Solution Immediately stop using the laser Measure 1 Dehumidifier works for 10 15 minutes in standby mode laser power and cooling water should be on state Measure...

Страница 51: ... failure ofthe laser power supply or sudden power failure of the power supply system may cause an alarm Solution Check if the input AC voltage is normal Restart the laser if this error continues to occur please contact Raycus Current Driver Alarm Instruction Current Driver Alarm this error occurs when the constant current driver board inside the laser is abnormal Solution Restart the laser If this...

Страница 52: ...ced by other companies WARNING It is the customer s responsibility to understand and follow operating instructions in this UserGuide and specifications prior to operation failure to do so may void this warranty Accessories and fiber connectors are not covered by this warranty 6 3 Service and Repair a Do not open the device There are no user serviceable parts equipment orassemblies for user in this...

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