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Sealed Systems

See Fig 19.

a.  

The installation must comply with the requirements of

BS 6798 and BS 449. Maximum water 82

˚

C + 3

˚

C.

b.  

The safety valve set to operate 2 bar (30Ibf/In

2

) be

fitted in the flow pipe close to the boiler. There must not
be any valve between the safety valve and the boiler. 
The valve should be positioned on a discharge pipe fitted
to prevent any discharge creating a hazard to occupants
or cause to damage electrical components and wiring.

c.

A pressure gauge covering at  least the range 0 to 4

bar (0 to 60 Ibf/In

2

) shall be fitted in the system.

d.

A diaphragm type expansion vessel, to BS 4814, shall

be connected at a point in the return pipe close to the
boiler. The vessel must be chosen to suit the volume of
the water in the system and the charge pressure must
not be less than the static head at the point of
connection. Further details can be obtained from
“Materials and Installation Specification for Domestic
Central Heating and Hot Water” published by British Gas
and BS 7074:1.

Sizing Table:

A = System Volume Litres

e.  

The hot water cylinder shall be either the indirect coil

type or a cylinder fitted with a calorifer.

f.  

Water lost from the system shall be replaced from a

make-up vessel and non-return valve, mounted higher
than the top of the system on the return side of the
cylinder or radiators. Where access to a make-up vessel
would be difficult make-up can be provided by pre-
pressurisation of the system.

g.  

The system may be filled from the mains via a

temporary hose connection from a draw-off tap supplied
from a service pipe under mains pressure, provided that
this pressure is acceptable to the local water authority.

See Fig. 20

SEALED SYSTEM REQUIREMENTS

Air or Nitrogen                  
charge pressure (bar)

Pre-Pressurisation
pressure (bar)

Expansion vessel
volume (Litres)

0.5

None 1.0

Ax       Ax
0.07    0.120

1.0

None 1.5

Ax            Ax
0.088        0.160

The following fittings should form a permanent part of
the system and fitted in the order stated (See Figs. 19 &
20).

(i)           a stop valve complying to the requirements of
BS 1010: 2.

(ii)           an anti-vacuum valve of a type approved by the
National Water Council.

(iii)          a non-return valve of a approved type.

h.

Fill the system until the pressure gauge registers 1.5

bar (22Ibf/In

2

). Examine for leaks and rectify where

necessary. Refer to the commissioning instructions,
switch on the boiler burner and allow the system to reach
its maximum working temperature.
Examine for leaks then turn off the boiler.
Drain the system while it is still hot.
Refill, vent and adjust the cold fill pressure to the
required value.
Whilst, refilling the system it is recommended that a
corrosion inhibitor is added to the feed water.

Follow the commissioning instructions as for open
vented systems. See Section Commissioning
Instructions with the following additions:-

Fill the system until the pressure gauge registers 1.5 bar
(22Ibf/In

2

). Clear any airlocks and check for water

soundness.

Check the operation of the safety valve, by allowing the
water pressure to rise until the valve opens. The valve
should open within 

+

0.3 bar (

+

0.43 Ibf/In

2

) of the pre-set

pressure. If this is not possible conduct a manual check
and test.

Release cold water to initial filling pressure.

Any set pointer gauge should be set to coincide with the
recommended filling pressure.

COMMISSIONING

21

Содержание Heatranger 480D

Страница 1: ...WARNING This information is a copy of an original archive therefore Aga cannot be held responsible for its continued accuracy...

Страница 2: ...O T H E R G B I E P A T E N T S P E N D I N G PLEASE READ THESE INSTRUCTIONS BEFORE INSTALLING THIS APPLIANCE For use in GB and IE Installation Instructions Heatranger 480D A At t t th he e H He ea ar...

Страница 3: ...Glass Yarn Mineral Wool Insulation Pads Ceramic Fibre May be harmful if inhaled May be irritating to skin eyes nose and throat When handling avoid contact with skin or eyes Use disposable gloves face...

Страница 4: ...nce L H side panel Oil Inlet R1 4 1 4 BSP Taper Ext Electrical Supply 230V 50Hz 3 amp Fused Flue Outlet 150mm CO2 BOILER 11 5 COOKER 11 0 Max Water Temp 82 C Water Capacity of 25 5 litres Boiler Weigh...

Страница 5: ...5 29 3 23 5 OIL PRESSURE Bar psi OIL BURNING RATE cc m HEAT INPUT kW BOILER OUTPUT kW 480K COOKER BURNER BOILER BURNER BURNER NOZZLE US g h 0 40 80 SF 9 0 130 17 6 0 8 MAX 9 0 130 29 3 23 5 OIL PRESS...

Страница 6: ...ngland Wales Part J Heat producing appliances Building Standards Scotland Technical Standard Part F Heat producing appliances and storage of liquid and gaseous fuel Building Regulations Northern Irela...

Страница 7: ...torage tank to the appliance must be fitted with a remote acting fire valve operating at 150 F fitted with an appropriate length of capillary to enable the valve body to be located externally at the p...

Страница 8: ...Site requirements 7 DESN 510519 FIG 1...

Страница 9: ...iance must not be less than the equivalent area of 150mm diameter flue pipe and be at least 4 5m high The flue pipe must not be less than 150mm internal diameter Flue pipes and fittings between the ap...

Страница 10: ...uld be positioned in the vertical plane to reduce the risk of blockage Ducts should be sized so as to reduce resistance to air flow 4 The ventilation requirement for kitchens in Part F of the Building...

Страница 11: ...bject to a maximum head of 18 25m The heating system must be designed and adjusted if necessary to give a temperature differential across the boiler at full output of 10 14 C When horizontal runs are...

Страница 12: ...tion with the hot water channel gives priority to either the domestic hot water or the supply of hot water for central heating DHW if external controls are fitted It is recommended that independent te...

Страница 13: ...The installation should be protected by a 30mA Residual Current Circuit Breaker RCCB The minimum requirement for the power cable is that it should be a 3 core PVC sheathed flexible cord 85 C min at l...

Страница 14: ...13 Site requirements FIG 4...

Страница 15: ...ust be an air gap of 25mm between the wall and the rear of the cooker Fit the rear distance brackets as shown in Fig 5 Whenever possible it is recommended that the skirting board is removed for the wi...

Страница 16: ...inate the flue system in accordance with the regulations in force 4 Lift up the insulating covers and remove the hotplate using lifting hooks provided See Fig 7 5 Remove the insulation pad B 6 Remove...

Страница 17: ...e valve through the grommet in the left hand side panel and locate in the clips provided 2 Connect the flexible hose to the outlet pipe from the oil filter 3 Before connecting the flexible oil pipe to...

Страница 18: ...NDER STAT ZONE VALVE S ETC IF FITTED PUMP SUPPLY THE CIRCULATING PUMP MUST BE CONNECTED DIRECTLY TO THIS SUPPLY PUMP SUPPLY THE CIRCULATING PUMP MUST BE CONNECTED DIRECTLY TO THIS SUPPLY 3 AMP PERMANE...

Страница 19: ...n open allowing the burner to fire Until all the air from the oil pump is flushed out there may be some flame instability resulting in the burner locking out This will be shown by the burner stopping...

Страница 20: ...w and insert the sensing end of a portable indicator to check the CO2 Carbon Dioxide level Adjust the boiler burner air intake until a reading of 11 5 CO2 is recorded on the indicator Check Smoke Remo...

Страница 21: ...ing the water flow rate through individual heat emitters to ensure a satisfactory water temperature at each emitter 5 When the water system reaches working temperature check that the boiler thermostat...

Страница 22: ...ed from a service pipe under mains pressure provided that this pressure is acceptable to the local water authority See Fig 20 SEALED SYSTEM REQUIREMENTS Air or Nitrogen charge pressure bar Pre Pressur...

Страница 23: ...Sealed Systems 22...

Страница 24: ...23...

Страница 25: ...24...

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