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When in condensing mode the Rayburn boiler produces

condensate  from  the  water  vapour  in  the  flue  gases.

Provision  must  be  made  for  the  safe  and  effective

removal of the condensate.

Condensate  can  be  disposed  either  internally  -  into  an

internal  domestic  waste  system  or  directly  into  the  soil

stack,  or  externally  -  to  an  external  soil  stack,  gully,

hopper or soakaway.

It should be noted that connection of a condensate pipe to

the  drain  may  be  subject  to  local  Building  Control

requirements.

Pipework

Condensate  disposal  pipework  must  be  plastic

(plastic waste pipe is suitable). Copper or steel pipe is

NOT suitable and should NOT be used.

The  internal  diameter  of  condensate  disposal  pipes

should  not  be  less  than  19mm  -  e.g.  22mm  plastic

plumbing pipe or 19mm 3/4” plastic overflow pipe.

Condensate disposal pipes must be fitted with a fall

of 2.5° (1:20).

For boilers installed where it is not possible for the pipe to

fall towards the point of discharge - either internally into a

waste  system  or  externally  to  a  gulley  -  e.g.  in  a

basement, it will be necessary to use a condensate pump.

Condensate  disposal  pipes  should  be  kept  as  short  as

possible  and  the  number  of  bends  kept  to  a  minimum.

Pipes should be adequately fixed to prevent sagging, i.e.

at no more than 0.5 metre intervals.

Ideally, external pipework, or pipework in unheated areas

such  as  garages,  should  be  avoided.  If  unavoidable,

external  pipework  should  be  kept  as  short  as  possible

(less  than  3  metres)  and  32mm  waste  pipe  used  to

minimise the risk of freezing.

The number of bends, fittings and joints on external pipes

should be kept to a minimum to reduce the risk of trapping

condensate.

Condensate disposal pipes MUST be fitted with a trap

- whether they are connected internally or externally.

Rayburn  boilers  are  supplied  with  a  condensate  trap  to

provide the required 75mm water seal in the condensate

discharge  pipe  from  the  boiler.  This  trap  incorporates  a

float (which will create a seal when the trap is empty) and

an overflow warning outlet (fitted with a rubber bung), See

Fig. 26.

The  trap  must  be  located  internally  in  an  accessible

position to allow for routine maintenance. The mounting

bracket supplied with the trap 

MUST

be used - the trap

should 

NOT

be  supported  by  the  condensate  pipework

only.

A 22mm push-fit plastic plumbing connector is supplied

with the boiler to connect the plastic pipe to the stainless

steel condensate outlet pipe - on the left hand side of the

boiler,

Use 22mm plastic plumbing pipe between the boiler and

the inlet of the trap. Either 22mm plastic plumbing pipe or

19mm (3/4”) overflow pipe can be used from the outlet of

the trap.

NOTE:

Due to the wall thickness of plastic plumbing pipe,

it may be necessary to chamfer the internal edge of the

pipe before fitting it onto the spigot in the outlet of the trap.

If connecting the condensate discharge internally - into a

waste system or soil stack - the bung must be fitted in the

overflow outlet of the trap.

On external discharge systems to a gully or a soakaway,

the bung should be removed from the overflow outlet. If

connected  to  an  external  soil  stack,  the  bung  must  be

fitted on the trap.

If there is any discharge of condensate from the overflow,

this could indicate a blockage (possibly due to freezing).

Turn off the boiler and contact your service engineer.

Installation Instructions

CONDENSATE DISPOSAL

CONDENSATE TRAP

Fig. 26

DESN 515916 A

Содержание 660

Страница 1: ... For use in GB IE REMEMBER when replacing a part on this appliance use only spare parts that you can be assured conform to the safety and performance specification that we require Do not use reconditioned or copy parts that have not been clearly authorised by AGA 680KCD C F 780KCD C F DESN 516260 DESN 516828 ...

Страница 2: ...LLATION CLEARANCES 17 REQUIREMENTS PRELIMINARY INSTALLATION 17 SITE LOCATION 18 BAFFLES 19 OIL CONNECTION 20 COMMISSIONING BURNER ACCESS 21 INSTRUCTIONS ELECTRICAL CONNECTION 21 OIL PUMP 21 TERMINAL STRIP CONNECTIONS 22 ELECTRICAL CHECK 22 FIT PRESSURE GAUGE 23 VENT OIL PUMP 23 ADJUST OIL PRESSURE 23 SET COMBUSTION AIR BOILER 24 SET COMBUSTION AIR COOKER 25 ANCILLARY CONTROLS CHECK 26 BOILER CONTR...

Страница 3: ...s and other exposed parts When disposing of the product reduce dust with water spray ensure that parts are securely wrapped Kerosene and Gas Oil Mineral Oils 1 The effect of mineral oils on the skin vary according to the duration of the exposure 2 The lighter fractions also remove the protective grease normally present on the surface of the skin This renders the skin dry and more prone to damage c...

Страница 4: ...11 5 litres Boiler Weight of Appliance 395kg Max Operating Pressure 2 bar 20m of Boiler Fuel Kerosene C2 GENERAL SPECIFICATIONS ELECTRIC CONNECTIONS FLUE PIPE PLEASE NOTE IT IS ADVISABLE TO CHECK THE ACTUAL SIZE WIDTH OF YOUR APPLIANCE BEFORE FINALLY FIXING ANY KITCHEN UNITS SINCE ENAMELLED CAST IRON CAN VARY IN SIZE DESN 516266 995 68 105 Fig 1A 126 125 940 TO HOB SPLASHBACK 644 985 1395 162 529 ...

Страница 5: ...ue Outlet 125mm CO2 BOILER 11 0 11 5 COOKER 11 0 11 5 Max Water Temp 82 C Water Capacity of 11 5 litres Boiler Weight of Appliance 395kg Max Operating Pressure 2 bar 20m of Boiler Fuel Kerosene C2 GENERAL SPECIFICATIONS ELECTRIC CONNECTIONS PLEASE NOTE IT IS ADVISABLE TO CHECK THE ACTUAL SIZE WIDTH OF YOUR APPLIANCE BEFORE FINALLY FIXING ANY KITCHEN UNITS SINCE ENAMELLED CAST IRON CAN VARY IN SIZE...

Страница 6: ...nical Data 6 BOILER BURNER BURNER NOZZLE US g h 0 65 80 EH 0 35 80 S 10 145 24 15 0 8 5 125 42 5 25 24 OIL PRESSURE Bar psi OIL BURNING RATE cc m HEAT INPUT kW BOILER OUTPUT kW 680 780KCD C F COOKER BURNER ...

Страница 7: ... A CONTROLLED SERVICE BY DEFINITION AND REQUIRES EITHER FITMENT UNDER THE REMIT OF BUILDING CONTROL OR INSTALLATION OF AN OFTEC REGISTERED 105 TECHNICIAN CLASSED AS A COMPETENT PERSON WHO CAN SELF CERTIFY HIS OWN WORKS The appliance must be commissioned by a competent or OFTEC approved engineer The installation of the appliance must be in accordance with the relevant requirements of the current Bu...

Страница 8: ...ance 4mm top plate SHOULD THE WALL PROJECT BEYOND THE FRONT OF THE APPLIANCE IT MUST BE INCREASED TO 50mm SEE FIG 2 To allow oven door to open enough to change oven and shelf positions Above the raised insulating cover handle 60mm In addition adequate clearance must be available at the front of the appliance to enable it to be operated and serviced Flue pipes and fittings must not be closer than 2...

Страница 9: ...ance must be fitted with a remote acting OFTEC approved fire valve operating at 150 F 65 C fitted with an appropriate length of capillary to enable the valve body to be located externally at the point where the oil line enters the building The 5 10 micron oil filter supplied with the appliance must be fitted in the oil pipe and stop valve must be fitted as close to the cooker as possible in an acc...

Страница 10: ...The appliance must only be connected to approved flue systems Off the appliance using Schiedel Ritevent Prima Plus available in black from AGA Rangemaster and then either ECO ICID or Tecno Turbo Flex System For further information on Schiedel Ritevent Flue Systems go to www schiedel co uk Site requirements 10 FLUE SYSTEM PART No SHORT CODE DESCRIPTION RO4M996245 R6088 45 ø125mm ELBOW BLACK RO4M996...

Страница 11: ...LABLE DIRECT FROM AGA RANGEMASTER ALL PARTS POWDER COATED BLACK OPTIONAL EXTENSIONS 950 450 200mm LONG SUPPLIED WITH VITON SEALING GASKET 45 ELBOW LOCKING BAND 450mm LENGTH WITH INSPECTION DOOR SUPPLIED WITH COOKER 80 400mm ADJ LENGTH 100 0 MIN INSERTION Fig 4 DESN 516268 Site requirements 125 T FLEX LW TOP PLATE PART NO 4002125 125 T FLEX LW TOP CLAMP PART NO 4003125 500mm ADJUSTABLE INNER SECTIO...

Страница 12: ...LEEVE 450mm LENGTH WITH INSPECTION DOOR SUPPLIED WITH COOKER COOKER IN POSITION AGAINST WALL ECO ICID STAINLESS STEEL TWIN WALL INSULATED CHIMNEY SYSTEM ALL PARTS AVAILABLE THROUGH SCHIEDEL RITE VENT STOCKISTS SEE RECOMMENDED STOCKIST LIST IN BACK OF INSTRUCTION MANUAL 12 Fig 5 DESN 516269 Site requirements NOTE FOR PART NO s FOR ECO ICID FLUE SYSTEM GO TO www schiedel co uk ...

Страница 13: ...on requirement for kitchen in Part F of the Building Regulations England Wales is for mechanical extract at the rate of 60 litres per second or 30 litres if the fan is incorporated in a cooker hood The amount can be reduced if the spillage of flue gases might be caused by the outflow of air from the room Background ventilation is also required either by producing a constant extract rate of one air...

Страница 14: ...from the appliance Circulating Pump It is recommended that the selected pump be sized to suit the boiler pressure loss and therefore adequate to give the required temperature differential between the flow and return The pump should be able to meet the requirements of the system design and fitted in a readily accessible position Isolating Valves Isolating valves preferably of the keyless type must ...

Страница 15: ...r the power cable is that it should be a 3 core PVC sheathed flexible cord 85 C min at least 0 75mm2 24 x 0 2mm to the relevant standard WARNING THIS APPLIANCE MUST BE EARTHED In the event of an electrical fault after installation of the appliance preliminary electrical system checks must be carried out i e earth continuity polarity and resistance to earth For wiring instructions see wiring diagra...

Страница 16: ...16 Site requirements Fig 6 680KCD C F 780KCD C F Rayburn 600 700 Wiring 111MB for independent Satronic boxes ...

Страница 17: ...acket If the rear wall is of combustible material there must be an air gap of 25mm between the wall and the rear of the cooker Fit the rear distance bracket as shown in Fig 7 Wherever possible it is recommended that the skirting board is removed for the width of the appliance to enable the rear edge of the appliance to make contact with the vertical wall and avoid a rear gap Combustible wall excep...

Страница 18: ... Remove top LH door Rayburn 680KCD C F only and facia glass Remove 2 fixing screws from control panel chassis and hinge open 2 Remove lower bolt from control panel fixing bracket and pivot bracket upwards away from boiler access door SEE FIG 11 1 Remove four securing nuts and withdraw access door from below through burner aperture 2 Remove stack of 5 sheet metal baffles check assembly and replace ...

Страница 19: ...Installation requirements 19 Fig 12 ALL BAFFLES MUST BE STACKED IN PLACE AS DIAGRAM ABOVE DESN 515919 ...

Страница 20: ... on the floor in front of the cooker to act as a working area 2 Remove lower LH door Rayburn 680KCD C F only and burner aperture cover and store in a safe place 3 Unscrew jubilee clip and remove flexi air intake pipe from burner 4 Using a 13mm spanner remove top securing bolt and remove burner by rotating it approximately 90 counter clockwise drawing it away from the burner SEE FIG 15 10mm copper ...

Страница 21: ...ake electrical connections to terminal strip as wiring diagram See Fig 6 1 Before connecting the flexible oil pipe to the pump inlet open the stop valve slowly and run off some of the oil into a receptacle to establish an air free and clean supply to the pump Make the connection onto the oil pump tight and leave valve open Commissioning Instructions Fig 16 Rayburn 680KCD C F shown DESN 516261 DESN...

Страница 22: ...r or room stat The system pump and mains should be connected as shown in Fig 18 Checks to ensure electrical safety should be carried out by a competent person 22 Commissioning Instructions TERMINAL STRIP CONNECTIONS Fig 18 DESN 514865 ELECTRICAL CHECK ...

Страница 23: ... least one minute then press the re set button to restart Whilst the burner is running vent air from the pump by slackening the pressure gauge connection sufficient to allow air to bleed out When bubble free oil seeps out re tighten SEE FIG 20 Whilst the burner is running check the oil pressure on the pressure gauge If the pressure gauge is not indicating the correct reading then adjust the pressu...

Страница 24: ...w and insert the sensing end of a portable indicator to check the CO2 Carbon Dioxide level Adjust the boiler burner air intake until a reading of 11 11 5 CO2 is recorded on the indicator Check Smoke Remove CO2 sampling tube for flue sampling insert the sensing end of a Baccarach Smoke Pump and check that the smoke in the boiler flueways do not exceed No 2 on the scale Replace the plugging screw an...

Страница 25: ...top plate plug Cooker Burner Switch off the boiler burner and repeat the procedure with cooker burner After 15 minutes running sample the flue gases from the cooker burner Lift up the RH insulating cover and remove the countersunk headed screws right hand side in the hotplate The cooker burner should be set to 11 0 11 5 CO2 with a maximum smoke No 2 Replace the countersunk headed screw on completi...

Страница 26: ... all air locks have been removed and the system is hot the by pass should be adjusted to ensure a quiet operation and the radiators balanced 4 Allow the pump adjuster to maintain a flow and return differential temperature of 10 14 C Checks must be made by the installer to see that the differential is obtained after the boiler Flow temperature is stabilised The system should be balanced by regulati...

Страница 27: ...supplying domestic hot water even though a non return valve may be fitted without the approval of the local water authority h The Filling Point The system shall be fitted with a filling point at a low level and be used in accordance with the local water authority requirement and shall generally have a stop valve to BS 1010 i Commissioning General The system shall be filled by water by a method acc...

Страница 28: ...D MUST HAVE AT LEAST 2 5 METRES OF 28mm PIPE EACH SIDE BETWEEN IT AND THE COOKER THE BY PASS LOOP MUST NOT BE INSULATED SHOULD THE PUMP BE FITTED TO THE RETURN SIDE THEN THE PRESSURE GAUGE AND EXPANSION VESSEL ARE FITTED ADJACENT TO THE SUCTION SIDE OF THE PUMP THE SAFETY VALVE REMAINS AS SHOWN ON THE FLOW PIPE ...

Страница 29: ...to a minimum to reduce the risk of trapping condensate Condensate disposal pipes MUST be fitted with a trap whether they are connected internally or externally Rayburn boilers are supplied with a condensate trap to provide the required 75mm water seal in the condensate discharge pipe from the boiler This trap incorporates a float which will create a seal when the trap is empty and an overflow warn...

Страница 30: ...is clear and able to operate SEE FIG 27 To keep external pipework to a minimum locate the soakaway as close as possible to the boiler whilst ensuring it is located clear of building foundations and other services e g gas electricity etc The soakway should be located at least 500mm from any adjacent building Ensure that the drainage holes in the soakaway tube face away from the building Only use a ...

Страница 31: ... 1SW TEL 0140443267 BES LTD UNIT 3 JUNCTION 6 INDUSTRIAL PARK ELECTRIC AVENUE BIRMINGHAM WEST MIDLANDS B6 7JA TEL 0121 322 6432 WHITESIDE CHIMNEYS 75 77 AQUEDUCT STREET PRESTON LANCASHIRE PR1 7RE TEL 01772 202508 GEORGE CHRISITIE SONS 17 SALAMANDER YARDS EDINBURGH SCOTLAND EH6 7HB TEL 0131 554 6116 NEW VENT SOLUTIONS UNIT B6 DENMARK STREET POSSILPARK GLASGOW LANARKSHIRE G22 6DB TEL 0141 336 7742 C...

Страница 32: ...31 ...

Страница 33: ...33 ...

Страница 34: ...34 ...

Страница 35: ...35 ...

Страница 36: ... of continuous product improvement the Company reserves the right to change specifications and make modifications to the appliance described at any time Manufactured by AGA Rangemaster Station Road Ketley Telford Shropshire TF1 5AQ England Tel 0845 815 2020 www rayburn web co uk www agacookshop co uk 36 ...

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