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RAPTOR Electrofusion Welding Unit — Operator Manual — Rev: 3.4.g

PRODUCT sPECIFICATIOn

Operating Type: Controlled voltage. 
Operating Modes: Manual, Fusamatic#1, Bar Code
Operating Languages: English, French, Dutch, Polish, Russian. (others on request) 
Operating Temperature: 14oF to 104oF #2 
Welding Voltage: 8 to 48 V ac (39,5 V) 
Welding Current: 1 to 65 A ac (true rms) (100 A short term) Welding Power: 8 VA to 3120 VA 
Welding Time: 1 to 3600 seconds 
Apparent Power Factor: 0.15 to 0.92 
Supply Voltage: #3 110 V ac (+/- 20%) 40 to 60 Hz Supply Current: #3 1 to 30 A ac (true rms) 
Supply Power: #3 3,500 W (peak at 0.15 APF) 
Supply Voltage: #4 230 V ac (+/- 20%) 40 to 60 Hz 
Supply Current: #4 1 to 15 A ac (true rms) 
Supply Power: #4 3,500 W (peak at 0.15 APF) 
Supply Protection: Class 1 – Earthed 
Data log memory: 2048 welds 
Data download/upload: USB flash memory drive 
Weight: 60 lb Size: 15 inch x 15 inch x 15.5 inch 
Protection Level: IP65 
 

#1 Fusamatic is a welding system owned by The Fusion Group PLC. 

 

#2 An extended temperature unit is available with limits -40oF to +122oF. 

 

#3 #4 The unit is available in either 110v or 230v operation. 

 

Advance Welding has a policy of continuously improving product design, and as such reserve the right to change specification of

 

its products without prior notice and with impunity.

InTEnDED UsE

This equipment is intended to weld constant voltage electrofusion fittings suitable for low, medium and high pressure pipe work systems.

This welding unit has been approved in the U K by Transco to the standard T/SP/ECE/1 2005 ‘Specification for Electrofusion Control Boxes’, 
and is approved for use on all U K gas distribution networks.

This welding unit complies with the U K Water Industry Specification WIS 04-32-08 ‘Specifications for the fusion jointing of polyethylene 
pressure pipeline systems using PE8O and PE100 materials’, and is suitable for use on all U K water distribution networks.

This welding unit has been designed to comply with the International Organization for Standardization standard 1S012176-2:2000 Plastic 
pipes and fittings, equipment for fusion jointing polyethylene systems part 2, electrofusion~ and can weld all bar coded fittings including 
extended traceability codes.

This manual gives instructions on the correct assembly and safe use of your welding unit. It is important that you read these instructions 
carefully, and keep these instructions for the life of the unit

This manual does not detail the specific welding procedure for the fittings: scraping, clamping and assembly of joints. For this information 
you must contact the manufacturer of the fittings.

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Содержание RAPPACT3110

Страница 1: ...Electrofusion Welding Unit Installation Instructions RAPPACT3110...

Страница 2: ...the Equipment 6 Data Log Memory Manual Welding 7 Fusamatic Welding 7 Bar Code Welding 7 Fusion Operator Badge 8 GPS Location 8 Extreme Low Temperature Operation 8 Downloading the Weld Memory 9 Upgradi...

Страница 3: ...al right angle plug USB Memory Drive Bar Code Scanner Optional 3 Bar Code Pen and Cord Standard 4 USB Socket 5 Welding Cable Socket 6 Protective Lid 7 Display 8 Buttons 9 Protective Frame 10 Ratings P...

Страница 4: ...he equipment by its cables Do not disconnect the welding cables by pulling on them always pull off the connectors from the fitting Do not start a weld without the pipe correctly inserted into the fitt...

Страница 5: ...change specification of its products without prior notice and with impunity INTENDED USE This equipment is intended to weld constant voltage electrofusion fittings suitable for low medium and high pre...

Страница 6: ...heating effects The cable dimensions should be as follows 110 Volt operation 230 Volt operations Up to 63mm diameter Up to 63mm diameter 2 5mm2 cable 30m 1 5mm2 cable 40m Up to 180mm diameter Up to 18...

Страница 7: ...u Press the B Quick key to select Automatic welding Press the D Quick key to select Bar Code welding If the unit is set to data log enter the details as shown on the screen Read the bar code on the fi...

Страница 8: ...ext with mobile cell phones Pressing the B Quick Key will step Back one position Pressing the C Quick Key will Clear the input field The unit can record information about the weld along with the date...

Страница 9: ...this will reset the unit back to the welding menu FUSAMATIC WELDING This mode of operation is designed to weld the fully automatic Fusamatic fittings manufactured and sold by The Fusion Group From th...

Страница 10: ...unit and allow welding to take place Details from the operator badge are recorded in the data log memory Three standard modes of operation are available 1 Every Day The first time the welding unit is...

Страница 11: ...will ask if you want to reset the data log memory Select yes or no then disconnect the memory drive when prompted to do so The data can be download as either an encrypted PFD file or as a plain text X...

Страница 12: ...nit monitors all aspects of its operation If a fault occurs then an error message will be shown 0 Weld OK No Fault weld completed OK 1 Stuck button on start up This fault shows when the power is first...

Страница 13: ...n the start button is pressed If the main power relays do not operate correctly then this fault will be shown The unit needs to be returned for service 20 Low output volts 1 25 This fault will happen...

Страница 14: ...incorrectly 50 USB Memory Disc full This fault will happen if the USB flash memory pen is full Delete some from the device 51 USB Memory File allocation table full This will happen if the USB flash me...

Страница 15: ...arranty is received then Advance Welding will either repair or replace the product at its option Any replacement product will have functionality at least equal to that of the product being replaced an...

Страница 16: ...signed to comply Unit B Orchard Works Spen Vale Street Heckmondwike West Yorkshire WF16 ONQ United Kingdom www ElectrofusionWelding com For sales service and repair Area 1 WASHINGTON 740 South 28tb St...

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