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Item 
No. 

Qty. 
Req'd 

Part 
No. 

Description

Item
No. 

Qty. 
Req'd 

Part 
No. 

Description 

41 

10 

418177  Lockwasher 3/8 Med Sect

z/p 

67 1 

494053  Spring 

42 2 438014 

Drag 

Brake 

68 

3  518002 

Thrust 

Washer 

43 1 442184 

Gasket 

69 

1  518014 

Thrust 

Washer 

44 1 442185 

Gasket 

70 

2  518015 

Thrust 

Washer 

45 1 442205 

Gasket 

71 

1  518018 

Fibre 

Washer 

46 1 450001 

Key 

47 2 450006 

Key 

– 

Barth 

48 

450016  Key - Barth 

49 1 456001 

Lub 

Fitting 

50 2 456008 

Relief 

Fitting 

51 1 458001 

Motor-12V 

 1 

458005 

Motor- 

24V

52 1 462015 

O-Ring

53 2 468002 

Reducer 

54 

468011  Pipe Plug Sq Hd 

55 

468017  Pipe Plug Soc Hd 

56 

468018  Pipe Plug Soc Hd 

57 2 470001 

Pin 

58 1 470033 

Spirol 

Pin 

59 1 472012 

Plug 

60 1 472013 

Plug 

61 1 482013 

Rubber 

Boot 

62 1 486009 

Oil 

Seal 

63 1 486017 

Oil 

Seal 

64 1 486023 

Oil 

Seal 

65 1 490003 

Snap 

Ring 

66 2 494002 

Spring 

SOLENOID ASSEMBLY PARTS 

Item 
No. 

Qty. 
Req'd 

Part 
No. 

Description 

1 1  289009 

CABLE-BOLT 

ASSY 

2 3  289077 

WIRE 

ASSEMBLY 

3 1  289091 

WIRE 

ASSEMBLY 

4 2  364001 

STRAP 

5 2  364002 

STRAP 

6 1  408035 

SOLENOID 

BRACKET 

7 2  416216 

SCREW 

8 2  416227 

SCREW 

9 4  418004 

NUT 

10 

418022  NUT 5/16-18NC Hx REG

11 

418140  FLAT WASHER 10 

12 1  418153 

LOCKWASHER 

5/16 

MED SECT 

13 1  418154 

LOCKWASHER 

5/16 

INTERNAL 

14 

418155  LOCK WASHER 5/16 

EXTERNAL 

15 1  430013 

FEMALE 

CONNECTOR

16 2  440071 

TERMINAL 

TAB 

17 2  440110 

SOLENOID 

12V 

 2 440114 

SOLENOID 

24V 

18 1  472010 

COVER 

19 1  482029 

COVER 

CONNECTOR 

20 4  530106 

COVER 

TERMINAL 

19

Содержание DCY200

Страница 1: ...RAMSEY ELECTRIC WINCH MODEL DCY DC200 FITTING OPERATING INSTRUCTIONS Manual Part No 10928 19 12 18 PART NO 3561 3560...

Страница 2: ...0 TESTING 11 TO OPERATE WINCH 11 FREE SPOOLING 12 CAPACITIES 12 SERVICE MAINTENANCE 12 REGULAR MONTHLY MAINTENANCE 12 Yearly maintenance 12 OIL SPEC 13 SPARES 13 CARE OF THE WIRE ROPE 13 WIRE ROPES AR...

Страница 3: ...ull a load on the winch wire rope e g as a tow rope Any resulting shock load could break the rope or damage the winch If the winch is being operated at maximum capacity drape a heavy blanket or coat o...

Страница 4: ...n will ensure complete safety and reliability WINCH RATING The Ramsey Winch rating on this model refers to its maximum rated line pull measured as the force being applied to the winch in a horizontal...

Страница 5: ...tive of how the winch is mounted it is important that adequate provision is made so that the load is transmitted into the body of the vehicle and then into the chassis TYPES OF WINCH MOUNTING BEHIND T...

Страница 6: ...Above Deck Mounting There are two options of brackets available when installing the winch above deck Fit to channels or angles as per the flush type and bolt through floor 6...

Страница 7: ...usually be mounted by flitch plates direct to the main frame of vehicle never weld to chassis or drill top or bottom flanges without the manufacturers approval LABELS WIRING ENSURE THAT CORRECT VOLTAG...

Страница 8: ...OMMENDED FOR POWER FEED We would recommend that a high amperage fuse is always fitted in the circuit These can be purchased separately from BHW Group Ltd Please quote the following part numbers FU0020...

Страница 9: ...available for both single and double rear sockets Part numbers SC0125 and SC0150 See wiring diagram below 9...

Страница 10: ...en winching operation it will be necessary to fit an additional heavy duty battery wired in parallel with the vehicle battery Keep this as close to the winch as possible It is also advisable in these...

Страница 11: ...utton is released The best way to become acquainted with how you winch operates is to make test runs Plan you tests in advance Remember that you hear your winch as well as see it operate Come to recog...

Страница 12: ...NCE Externally The winch should be kept clean in order to prevent any build up on corrosion on external working parts Greasing of roller guides if fitted at grease points one for each roller Also chec...

Страница 13: ...ble from us if required as this will prevent rust and corrosion which can seriously reduce its working life A good habit to form is that of rewinding the rope onto the winch drum after it has been use...

Страница 14: ...14...

Страница 15: ...ONLY 1 Inoperative solenoid or stuck solenoid 1 Jar solenoid to free contacts Check by applying 12volts to coil terminal it should make an audible click when energised 2 Inoperative switch 2 Disengage...

Страница 16: ...on Tighten clean and grease 5 Insufficient charging system 5 Replace with larger capacity charging system MOTOR WILL NOT OPERATE 1 Isolator switch not turned on 2 Fuse has blown 3 Break in power lead...

Страница 17: ...ITION POSSIBLE CAUSE CORRECTION MOTOR WILL NOT OPERATE 6 Inoperative motor 6 If solenoids operate check for voltage at armature post replace motor 7 Loose connections 7 Tighten connections on bottom s...

Страница 18: ...ear Hsg 28 22 414038 Capscrew 1 4 20NC x 3 4 LG Hex HD z p GR5 10 1 332007 Drum Mod Y 29 4 414045 Capscrew 1 4 20NC x 7 8 LG Hex HD GR5 1 332105 Drum Std 30 3 414059 Capscrew 1 4 20NC x 1 LG Hex HD z...

Страница 19: ...2 470001 Pin 58 1 470033 Spirol Pin 59 1 472012 Plug 60 1 472013 Plug 61 1 482013 Rubber Boot 62 1 486009 Oil Seal 63 1 486017 Oil Seal 64 1 486023 Oil Seal 65 1 490003 Snap Ring 66 2 494002 Spring S...

Страница 20: ...to the opposite side terminal of the solenoid Ground the negative battery wire to the motor housing 6 Touch hot wire from the positive battery terminal to small terminal of the solenoid 7 The motor sh...

Страница 21: ...ber 25mmsq 170 amp wire from positive battery terminal to F 2 motor the motor and battery terminal Ground negative battery terminal to motor housing See fig 2 Motor should now run To reverse the direc...

Страница 22: ...onnection to INSTRUCTIONS FOR OVERHAUL OF RAMSEY MODEL DC 200 SERIES RAM LOK DIS ASSEMBLY 1 Drain oil from worm gear housing by removing item 54 plug from bottom of gear housing Remove relief fitting...

Страница 23: ...m 17 from end of drum shaft Slide jaw clutch item 7 from end of drum shaft Remove 2 keys item 47 from keyways A screw driver can be used at notch to aid in removal of keys Once keys have been removed...

Страница 24: ...eth If replacement of gear is necessary gear must be replaced as follows 1 Press gear item 14 from shaft item 22 2 Examine shaft keys and keyways If distortion of keys and or keyways are evident shaft...

Страница 25: ...essing new one into place Install new shifter assembly item 1 by placing end of shaft opposite yoke through spring item 67 and into housing item 17 Attach item 15 handle to shaft using roll pin item 5...

Страница 26: ...ply grease to end of shaft opposite gear Apply grease to bushing in gear housing item 18 Place greased end of shaft through thrust washer item 71 and bushing in gear housing item 18 Place gasket item...

Страница 27: ...using enough to allow yoke in clutch housing to fit properly in groove around jaw clutch 17 Press bearing item 24 onto worm item 23 NOTE Be sure thick shoulder of bearings outer race side with manufac...

Страница 28: ...ring groove Insert key item 19 into keyway of worm shaft Place thrust washer item 68 over each end of spur gear shaft item 21 Set spur gear shaft assembly into bearing of spur gear housing Slide gear...

Страница 29: ...nt is the owner s together with its return transportation prepaid to BHW Group Ltd BHW Group Ltd will under this Warranty without charge repair or replace at its option parts which on inspection are d...

Страница 30: ...These batteries are designed to discharge around 15 of their total capacity and then recharge quickly from the alternator The duty cycle design criteria for vehicle batteries is to crank a cold engin...

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