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Connections for TIG (GTAW) Welding 

 

Fig 2 

 

 

1.  Negative power connector - 

 

Connect TIG Torch Dinze to power connector by inserting and twisting until Tight 

 

ENSURE TIG TORCH IS FITTED TO NEGATIVE CONNECTOR OTHERWISE YOU WILL 

EXPERIENCE TUNGSTEN BURNBACK

 

 

2.  Gas outlet - Quick release type 

 

Connect the torch gas hose 

 

3.  Positive power con 

 

Connect the earth lead to by inserting and twisting until Tight and the earth clamp to 

work/bench 

 

4.  Torch control socket 7-Pin 

 

Connect torch control plug 

 

 

To avoid a High Frequency shock keep the TIG torch in good condition and replace if any of the 

insulation is damaged. 

 

Connect the gas input hose to gas regulator and use ‘Pure Argon’ Gas, available from local 

suppliers. Set gas flow/pressure to 8-12 LPM. Make sure gas bottle is secured to avoid injury. 

 

 

Remote Foot Pedal connection. 

 

Disconnect TIG Torch switch plug from torch control socket (Fig2.4) and connect plug from foot 

pedal. 

Содержание TIG160PD

Страница 1: ...www r techwelding co uk email sales r techwelding co uk TIG160PD DIGITAL DC TIG WELDER 240V OPERATION INSTRUCTIONS Version 2021 11...

Страница 2: ...2...

Страница 3: ...PLEASE EXAMINE CARTON AND EQUIPMENT FOR DAMAGE IMMEDIATELY When this equipment is shipped title passes to the purchaser upon receipt from the courier Consequently all claims for material damaged in sh...

Страница 4: ...Duty Cycle The R Tech TIG160PD Digital is rated at 160 Amps at 35 duty cycle on a ten minute basis If the duty cycle is exceeded a thermal protector will shut machine off until the machine cools Tech...

Страница 5: ...articles towards the welder An abundance of conductive material can cause plant failure Stacking This machine cannot be stacked Transport Unloading Never underestimate the weight of equipment never mo...

Страница 6: ...ng these contributing factors in mind installing equipment as per following instructions should minimize problems 1 Keep the welder input power lines as short as possible and enclose as much of them a...

Страница 7: ...s equipment Do not touch electrically live parts The TIG160PD DIGITAL Inverter TIG Welder requires a 240V 50 60Hz supply It comes with a 3 metre mains cable attached Connect wires according to nationa...

Страница 8: ...hassis If experiencing localized interference when using machine connect workbench to this point using correct graded earth wire not normally used 3 Gas input connector Connect input gas hose ensuring...

Страница 9: ...to by inserting and twisting until Tight and the earth clamp to work bench 4 Torch control socket 7 Pin Connect torch control plug To avoid a High Frequency shock keep the TIG torch in good condition...

Страница 10: ...Welding Fig 3 1 Negative power connector Connect the earth lead to by inserting and twisting until Tight and the earth clamp to work bench 2 Positive power connector Connect the electrode holder by i...

Страница 11: ...0 5 seconds The main welding current decreases from main amperage to minimum amperage in time selected when weld finished 3 Main current control This adjusts the main welding current and is shown in...

Страница 12: ...ned on and the arc will be started After the arc is started the output current will increase from the start min current to base main current in time selected by slope up Release the TIG torch switch t...

Страница 13: ...he gas keeps flowing after weld has finished this cools stops tungsten from getting contaminated 10 Base current control Pulse min current adjustment This sets pulse minimum base amperage as of main a...

Страница 14: ...4T mode when trigger is pressed and held you will remain at start amps when you let go the machine will then go to main set amps Do not set the start amperage too low for tungsten size otherwise you m...

Страница 15: ...save Pre Programmed Memory Stores The 9 memory channels have been pre programmed with settings below Memory No Mode Pre flow gas seconds Start amps Slope up seconds Amps peak Base amps Pulse width Pu...

Страница 16: ...be dangerous Keep your head out of fumes gases produced from welding Use ventilation or exhaust to remove fumes gases from breathing zone and general area WARNING WELDING SPARKS can cause fire or exp...

Страница 17: ...k resulting in a smaller heat affected zone which results in fewer deformations and reduced chance of cracking Welding in TIG mode with Remote foot pedal 1 Connect the TIG Torch to machine connect ear...

Страница 18: ...t MMA electrode holder to terminal on machine Fig 3 2 2 Fit earth lead to terminal on machine and to work piece Fig 3 1 3 Select stick on front panel Fig 4 22 4 Place electrode in holder 5 Select desi...

Страница 19: ...TIG torch and cables in good condition 4 Clean air vents to ensure proper air flow and cooling 5 The fan motor has sealed bearings which requires no maintenance Troubleshooting Service repair should o...

Страница 20: ...tput Power light is lit Gas at torch end when trigger pressed Check torch condition possible break in torch power cable replace torch Machine keeps overheating Warning light is lit on machine Check if...

Страница 21: ...as hoses Black areas along weld bead 1 Clean any oily or organic contamination from the work piece 2 Tungsten electrode contaminated Replace or sharpen 3 Check for leaks or contamination on gas hoses...

Страница 22: ...ng current set to high reduce amperage or use thicker electrode Contaminated electrodes or material Electrode sticks in weld puddle Welding current is set too low Arc is too short keep electrode furth...

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