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Electrical Installation 

 

WARNING! 

 

ELECTRIC SHOCK CAN KILL 

 

Machine grounding and High Frequency Interference Protection 

 

This welder must be grounded to earth. See national electrical codes for proper grounding 

methods. 

 

The high frequency generator being similar to a radio transmitter may cause interference to radio, 

TV and other electronic equipment. These problems may be the result of radiated interference. 

Proper grounding methods can reduce or eliminate this. 

Radiated interference can develop in the following ways 

1.  Direct interference from welder power source 

 

2.  Direct interference from the welding leads 

 

3.  Direct interference radiated from feedback into power lines 

 

4.  Interference from re-radiation by un-grounded metallic objects. 

 

Keeping these contributing factors in mind, installing equipment as per following instructions should 

minimize problems. 

 

 

1.  Keep the welder input power lines as short as possible and enclose as much of them as 

possible in metal conduit or equivalent shielding. There should be a good electrical contact 

between this conduit and ground (Earth). 

 

2.  Keep the work and electrode leads as short as possible. Tape the leads together where 

practical. 

 

3.  Be sure the torch and earth leads rubber coverings are free from cuts and cracks that allow 

welding power leakage 

 

4.  Keep earth lead connection to work in good condition – Clean area on workbench where 

earth clamp is situated on a regular basis. 

 

 

Input Connections 

 

Make sure the voltage, phase and frequency of input power is as specified on machine rating plate 

located at rear of machine. 

 

Have a qualified electrician provide suitable input power as per national electrical codes. Make sure 

machine is earthed / grounded. 

Содержание TIG160PD

Страница 1: ...www r techwelding co uk email sales r techwelding co uk TIG160PD DIGITAL DC TIG WELDER 240V OPERATION INSTRUCTIONS Version 2021 11...

Страница 2: ...2...

Страница 3: ...PLEASE EXAMINE CARTON AND EQUIPMENT FOR DAMAGE IMMEDIATELY When this equipment is shipped title passes to the purchaser upon receipt from the courier Consequently all claims for material damaged in sh...

Страница 4: ...Duty Cycle The R Tech TIG160PD Digital is rated at 160 Amps at 35 duty cycle on a ten minute basis If the duty cycle is exceeded a thermal protector will shut machine off until the machine cools Tech...

Страница 5: ...articles towards the welder An abundance of conductive material can cause plant failure Stacking This machine cannot be stacked Transport Unloading Never underestimate the weight of equipment never mo...

Страница 6: ...ng these contributing factors in mind installing equipment as per following instructions should minimize problems 1 Keep the welder input power lines as short as possible and enclose as much of them a...

Страница 7: ...s equipment Do not touch electrically live parts The TIG160PD DIGITAL Inverter TIG Welder requires a 240V 50 60Hz supply It comes with a 3 metre mains cable attached Connect wires according to nationa...

Страница 8: ...hassis If experiencing localized interference when using machine connect workbench to this point using correct graded earth wire not normally used 3 Gas input connector Connect input gas hose ensuring...

Страница 9: ...to by inserting and twisting until Tight and the earth clamp to work bench 4 Torch control socket 7 Pin Connect torch control plug To avoid a High Frequency shock keep the TIG torch in good condition...

Страница 10: ...Welding Fig 3 1 Negative power connector Connect the earth lead to by inserting and twisting until Tight and the earth clamp to work bench 2 Positive power connector Connect the electrode holder by i...

Страница 11: ...0 5 seconds The main welding current decreases from main amperage to minimum amperage in time selected when weld finished 3 Main current control This adjusts the main welding current and is shown in...

Страница 12: ...ned on and the arc will be started After the arc is started the output current will increase from the start min current to base main current in time selected by slope up Release the TIG torch switch t...

Страница 13: ...he gas keeps flowing after weld has finished this cools stops tungsten from getting contaminated 10 Base current control Pulse min current adjustment This sets pulse minimum base amperage as of main a...

Страница 14: ...4T mode when trigger is pressed and held you will remain at start amps when you let go the machine will then go to main set amps Do not set the start amperage too low for tungsten size otherwise you m...

Страница 15: ...save Pre Programmed Memory Stores The 9 memory channels have been pre programmed with settings below Memory No Mode Pre flow gas seconds Start amps Slope up seconds Amps peak Base amps Pulse width Pu...

Страница 16: ...be dangerous Keep your head out of fumes gases produced from welding Use ventilation or exhaust to remove fumes gases from breathing zone and general area WARNING WELDING SPARKS can cause fire or exp...

Страница 17: ...k resulting in a smaller heat affected zone which results in fewer deformations and reduced chance of cracking Welding in TIG mode with Remote foot pedal 1 Connect the TIG Torch to machine connect ear...

Страница 18: ...t MMA electrode holder to terminal on machine Fig 3 2 2 Fit earth lead to terminal on machine and to work piece Fig 3 1 3 Select stick on front panel Fig 4 22 4 Place electrode in holder 5 Select desi...

Страница 19: ...TIG torch and cables in good condition 4 Clean air vents to ensure proper air flow and cooling 5 The fan motor has sealed bearings which requires no maintenance Troubleshooting Service repair should o...

Страница 20: ...tput Power light is lit Gas at torch end when trigger pressed Check torch condition possible break in torch power cable replace torch Machine keeps overheating Warning light is lit on machine Check if...

Страница 21: ...as hoses Black areas along weld bead 1 Clean any oily or organic contamination from the work piece 2 Tungsten electrode contaminated Replace or sharpen 3 Check for leaks or contamination on gas hoses...

Страница 22: ...ng current set to high reduce amperage or use thicker electrode Contaminated electrodes or material Electrode sticks in weld puddle Welding current is set too low Arc is too short keep electrode furth...

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