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Safety Precautions 

 

Read entire section before starting installation 

 

WARNING! 

 

Electric Shock can kill – Only qualified personnel should perform this installation. Turn off input 

power at the fuse box before working on this equipment. Do not touch electrically live parts. Always 

connect the machine to an earthed mains supply as per national recommended standards. 

 

 

Select suitable location 

 

Place the welder where clean cooling air can freely circulate in and out of the front & rear louver 

vents. Dirt, dust or any foreign material that can be drawn through vents into welder must be kept to 

a minimum. Failure to observe these precautions can result in excessive operating temperatures 

which can lead to plant failure. 

 

Grinding 

 

Do not direct grinding particles towards the welder. An abundance of conductive material can cause 

plant failure. 

 

Stacking -

This machine cannot be stacked. 

 

Transport – Unloading 

 

Never underestimate the weight of equipment, never move or leave suspended in the air above 

people. Use recommended lifting equipment at all times. 

 

WARNING! 

 

Falling Equipment can cause injury. Never lift welder with gas bottle attached. Never lift above 

personnel. 

 

 

Tilting 

 

Machine must be placed on a secure level surface or on a recommended undercarriage/trolley. 

This machine may topple over if this procedure is not followed. 

 

Environmental Rating 

 

The welding power source carries the IP23S rating. It may be used in normal industrial and 

commercial environments. Avoid using in areas where water / rain is around. 

 

Read and follow the ‘Electric Shock Warnings’ in the safety section if welding must be performed 

under electrically hazardous conditions such as welding in wet areas or water on the work piece. 

Содержание TIG160PD

Страница 1: ...www r techwelding co uk email sales r techwelding co uk TIG160PD DIGITAL DC TIG WELDER 240V OPERATION INSTRUCTIONS Version 2021 11...

Страница 2: ...2...

Страница 3: ...PLEASE EXAMINE CARTON AND EQUIPMENT FOR DAMAGE IMMEDIATELY When this equipment is shipped title passes to the purchaser upon receipt from the courier Consequently all claims for material damaged in sh...

Страница 4: ...Duty Cycle The R Tech TIG160PD Digital is rated at 160 Amps at 35 duty cycle on a ten minute basis If the duty cycle is exceeded a thermal protector will shut machine off until the machine cools Tech...

Страница 5: ...articles towards the welder An abundance of conductive material can cause plant failure Stacking This machine cannot be stacked Transport Unloading Never underestimate the weight of equipment never mo...

Страница 6: ...ng these contributing factors in mind installing equipment as per following instructions should minimize problems 1 Keep the welder input power lines as short as possible and enclose as much of them a...

Страница 7: ...s equipment Do not touch electrically live parts The TIG160PD DIGITAL Inverter TIG Welder requires a 240V 50 60Hz supply It comes with a 3 metre mains cable attached Connect wires according to nationa...

Страница 8: ...hassis If experiencing localized interference when using machine connect workbench to this point using correct graded earth wire not normally used 3 Gas input connector Connect input gas hose ensuring...

Страница 9: ...to by inserting and twisting until Tight and the earth clamp to work bench 4 Torch control socket 7 Pin Connect torch control plug To avoid a High Frequency shock keep the TIG torch in good condition...

Страница 10: ...Welding Fig 3 1 Negative power connector Connect the earth lead to by inserting and twisting until Tight and the earth clamp to work bench 2 Positive power connector Connect the electrode holder by i...

Страница 11: ...0 5 seconds The main welding current decreases from main amperage to minimum amperage in time selected when weld finished 3 Main current control This adjusts the main welding current and is shown in...

Страница 12: ...ned on and the arc will be started After the arc is started the output current will increase from the start min current to base main current in time selected by slope up Release the TIG torch switch t...

Страница 13: ...he gas keeps flowing after weld has finished this cools stops tungsten from getting contaminated 10 Base current control Pulse min current adjustment This sets pulse minimum base amperage as of main a...

Страница 14: ...4T mode when trigger is pressed and held you will remain at start amps when you let go the machine will then go to main set amps Do not set the start amperage too low for tungsten size otherwise you m...

Страница 15: ...save Pre Programmed Memory Stores The 9 memory channels have been pre programmed with settings below Memory No Mode Pre flow gas seconds Start amps Slope up seconds Amps peak Base amps Pulse width Pu...

Страница 16: ...be dangerous Keep your head out of fumes gases produced from welding Use ventilation or exhaust to remove fumes gases from breathing zone and general area WARNING WELDING SPARKS can cause fire or exp...

Страница 17: ...k resulting in a smaller heat affected zone which results in fewer deformations and reduced chance of cracking Welding in TIG mode with Remote foot pedal 1 Connect the TIG Torch to machine connect ear...

Страница 18: ...t MMA electrode holder to terminal on machine Fig 3 2 2 Fit earth lead to terminal on machine and to work piece Fig 3 1 3 Select stick on front panel Fig 4 22 4 Place electrode in holder 5 Select desi...

Страница 19: ...TIG torch and cables in good condition 4 Clean air vents to ensure proper air flow and cooling 5 The fan motor has sealed bearings which requires no maintenance Troubleshooting Service repair should o...

Страница 20: ...tput Power light is lit Gas at torch end when trigger pressed Check torch condition possible break in torch power cable replace torch Machine keeps overheating Warning light is lit on machine Check if...

Страница 21: ...as hoses Black areas along weld bead 1 Clean any oily or organic contamination from the work piece 2 Tungsten electrode contaminated Replace or sharpen 3 Check for leaks or contamination on gas hoses...

Страница 22: ...ng current set to high reduce amperage or use thicker electrode Contaminated electrodes or material Electrode sticks in weld puddle Welding current is set too low Arc is too short keep electrode furth...

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