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Your winch will automatically power up 
and be fully functional once the controller 
is connected to the winch. The amber 
LED Winch Drum light will illuminate 
along with the blue “wired” indicator 
light on the remote. With the winch 
in Free Spool, test both the OUT and 
IN functions of the winch using the red 
rocker switch on the remote with a short 
press of the switch. The winch will stay 
powered up as long as the remote is 
plugged in. The winch will automatically 
power down as soon as the cord is 
unplugged.

In the event of an emergency, the winch 
Power Button can be pressed to stop 
winch rotation. It will stay depressed and 
the drum light will blink indicating that 
the winch is in safe mode and will not 
rotate. Press the Power Button again to 
restart, wired operations (it will remain 
out).

For Wireless Operation:  

First, loosen the rubber Power Button 
Cover on the left-hand side of the winch 
to expose the Power Button.  Press 
the Power Button and it will begin to 

Remote Controller Setup

Remote 

Handle

Plug cap

Securing Collar

Cord

Rubber remote 

plug cover

Red 

Rocker 

Switch

Rubber Power 

Button Cover

Winch Power 

Button

WIRED
 MODE

"D" Shaped 

Remote  

Plug End

Blue "Wired" 

Indicator Light

WIRELESS
 MODE

For Wired Operation: 

There is no need to turn on the winch 
with the Power Button (the button must 
be out for wired operation). Unscrew the 
remote plug cap. Plug the 12’ long remote 
cord into the handheld remote controller. 
Make sure that you align the cord with 
the three indexing notches in the remote 
handle. Thread the securing collar onto

the remote handle to ensure a proper  
connection. Next, loosen the Rubber
Plug Cover on the right hand side of the 
winch. Plug the “D” shaped end of the 
Remote Cord into the corresponding 
receptacle on the right hand side of the 
winch. Be sure that the plug is fully 
engaged onto the winch as shown. 

Содержание 92122.4030

Страница 1: ...92122 4040 REQUIRED TOOLS Safety Glasses Safety Gloves Torque Wrench 13 MM Wrench 15 MM Socket 16 MM Wrench 2 5 MM Hex Allen Key 4 MM Hex Allen Key 1 Phillips Head Screwdriver READ ALL SAFETY MESSAGES...

Страница 2: ...safety messages about your Q Performance Series self recovery winch Individual safety messages and sections of this manual may be preceded by the safety alert symbol and one of three signal words A H...

Страница 3: ...N Motor Solenoid Ground Wires FIRE ELECTRICAL SPARK CHEMICAL BURN HAZARDS CONNECTING WINCH TO BATTERY AND WINCH OPERATION MAY CAUSE ELECTRICAL ARCS NEVER INSTALL OR USE WINCH WHERE GASOLINE LEAKS VAPO...

Страница 4: ...0mm socket and torque each mounting bolt to 50 Ft lbs Flange Head Nut 10mm x 1 5mm Flange Head Whiz Bolt 10mm x 1 5mm x 35mm Winch Mount Plate or Bumper BATTERY CABLES SHOULD NOT BE DRAWN TAUT LEAVE S...

Страница 5: ...n manual and then supplement your knowledge by studying the supplied glovebox sized Q Series Winch Operator s Guide Manual and also by learning from more experienced off road enthusiasts The broad con...

Страница 6: ...First loosen the rubber Power Button Cover on the left hand side of the winch to expose the Power Button Press the Power Button and it will begin to Remote Controller Setup Remote Handle Plug cap Sec...

Страница 7: ...rn the remote on again Also the winch itself is designed to automatically stop receiving commands after 10 minutes of inactivity The winch amber drum light will blink continuously until the winch is t...

Страница 8: ...three 1 size Phillips head screws that attach the winch controller halves Carefully remove the old CR123A or CR123 Lithium battery and replace with new Gently align and position the winch controller h...

Страница 9: ...g Clutch allows operator to manually engage or disengage the spooling drum from the gearset using the clutch lever Winch Clutch Operation Details NEVER ENGAGE OR DISENGAGE CLUTCH IF THE WINCH IS UNDER...

Страница 10: ...2 5 MM Allen wrench back out the set screw until the Clutch Handle lifts off but do not remove the handle at this time Rotate the clutch selector to the ENGAGED position You may remove the Clutch Hand...

Страница 11: ...urrent draw that will get the most winching time from your battery s available charge state A fully charged battery and good connections are essential to the proper operation of your winch The minimum...

Страница 12: ...67mm x 212mm 3 8 x 82 21 x 6 375 x 10 533 4 mm x 162 mm x 254 mm 85 0 lbs 38 55 kgs 10 x 4 5 254mm x 114 3mm Rated Line Pull Single Line Gear Reduction Ratio Motor Series Wound Drum Size Steel Winch C...

Страница 13: ...o relay wire Be sure connections are clean and tight Worn or damaged motor brushes Replace winch motor Vehicle not running Start vehicle keep running during winching Winch Lacks Power pulls slower tha...

Страница 14: ...nking amp rating or greater Battery terminals are corroded Clean battery terminals Solenoids inside the control pack is stuck or damaged Replace Solenoid Module Vehicle not running Start vehicle keep...

Страница 15: ...d Remove and inspect gear carrier assembly Inspect output gear intermediate gear input gear sun gear ring and gear ring output Remove burns with file Winch is not mounted correctly or square on the wi...

Страница 16: ...installation damage alteration modification failure to maintain or attempted repair or service by anyone not authorized by Quadratec b normal wear tear cosmetic damage or damage from moisture or wate...

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