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3

Assembly and Installation

 Motor Stator Cable Yellow

Motor Stator Cable Green 

Motor Rotator 

Cable Red

Solenoid Ground 

Wire (See below)

Positive Cable  Red Tip 

(To Positive Battery Terminal)

Negative Ground Cable  Black Tip  

(To Negative Terminal on Battery)

Electric Cable Connection  

Attach 

the black (negative) ground cable to 
motor terminal and black  solenoid 
ground wire with brass bolt. Tighten the 
brass bolt onto terminal using a 13mm 
wrench. Then attach positive and 
negative cables to their corresponding 
battery terminals.

DO NOT OVER TIGHTEN.

Motor   &

Solenoid 

Ground Wires

FIRE/ELECTRICAL SPARK/CHEMICAL BURN HAZARDS: 

  CONNECTING WINCH TO BATTERY AND WINCH OPERATION MAY CAUSE 

ELECTRICAL ARCS. NEVER INSTALL OR USE WINCH WHERE GASOLINE 

LEAKS, VAPORS OR OTHER FLAMMABLES ARE PRESENT.

ALWAYS WEAR EYE PROTECTION & REMOVE JEWELRY WHEN 

WORKING WITH BATTERY OR INSTALLING WINCH ELECTRICAL CABLES. 

PLAN CONNECTIONS TO AVOID FUEL LINES, HOT OR ROTATING PARTS. 

NEVER ROUTE ELECTRICAL CABLE OR WINCH CONTROLLER ACROSS 

SHARP EDGES, DOORS OR OTHER PINCH POINTS.

ALWAYS USE SUPPLIED TERMINAL BOOTS, INSULATE ANY OTHER 

EXPOSED CONNECTIONS AND NEATLY SUPPORT ALL WIRING. 

DEPENDING ON YOUR LEVEL OF KNOWLEDGE REGARDING ELECTRICAL 

WIRING, YOU MAY WISH TO HAVE THIS PROCEDURE PERFORMED BY A 

QUALIFIED TECHNICIAN.

Содержание 92122.4030

Страница 1: ...92122 4040 REQUIRED TOOLS Safety Glasses Safety Gloves Torque Wrench 13 MM Wrench 15 MM Socket 16 MM Wrench 2 5 MM Hex Allen Key 4 MM Hex Allen Key 1 Phillips Head Screwdriver READ ALL SAFETY MESSAGES...

Страница 2: ...safety messages about your Q Performance Series self recovery winch Individual safety messages and sections of this manual may be preceded by the safety alert symbol and one of three signal words A H...

Страница 3: ...N Motor Solenoid Ground Wires FIRE ELECTRICAL SPARK CHEMICAL BURN HAZARDS CONNECTING WINCH TO BATTERY AND WINCH OPERATION MAY CAUSE ELECTRICAL ARCS NEVER INSTALL OR USE WINCH WHERE GASOLINE LEAKS VAPO...

Страница 4: ...0mm socket and torque each mounting bolt to 50 Ft lbs Flange Head Nut 10mm x 1 5mm Flange Head Whiz Bolt 10mm x 1 5mm x 35mm Winch Mount Plate or Bumper BATTERY CABLES SHOULD NOT BE DRAWN TAUT LEAVE S...

Страница 5: ...n manual and then supplement your knowledge by studying the supplied glovebox sized Q Series Winch Operator s Guide Manual and also by learning from more experienced off road enthusiasts The broad con...

Страница 6: ...First loosen the rubber Power Button Cover on the left hand side of the winch to expose the Power Button Press the Power Button and it will begin to Remote Controller Setup Remote Handle Plug cap Sec...

Страница 7: ...rn the remote on again Also the winch itself is designed to automatically stop receiving commands after 10 minutes of inactivity The winch amber drum light will blink continuously until the winch is t...

Страница 8: ...three 1 size Phillips head screws that attach the winch controller halves Carefully remove the old CR123A or CR123 Lithium battery and replace with new Gently align and position the winch controller h...

Страница 9: ...g Clutch allows operator to manually engage or disengage the spooling drum from the gearset using the clutch lever Winch Clutch Operation Details NEVER ENGAGE OR DISENGAGE CLUTCH IF THE WINCH IS UNDER...

Страница 10: ...2 5 MM Allen wrench back out the set screw until the Clutch Handle lifts off but do not remove the handle at this time Rotate the clutch selector to the ENGAGED position You may remove the Clutch Hand...

Страница 11: ...urrent draw that will get the most winching time from your battery s available charge state A fully charged battery and good connections are essential to the proper operation of your winch The minimum...

Страница 12: ...67mm x 212mm 3 8 x 82 21 x 6 375 x 10 533 4 mm x 162 mm x 254 mm 85 0 lbs 38 55 kgs 10 x 4 5 254mm x 114 3mm Rated Line Pull Single Line Gear Reduction Ratio Motor Series Wound Drum Size Steel Winch C...

Страница 13: ...o relay wire Be sure connections are clean and tight Worn or damaged motor brushes Replace winch motor Vehicle not running Start vehicle keep running during winching Winch Lacks Power pulls slower tha...

Страница 14: ...nking amp rating or greater Battery terminals are corroded Clean battery terminals Solenoids inside the control pack is stuck or damaged Replace Solenoid Module Vehicle not running Start vehicle keep...

Страница 15: ...d Remove and inspect gear carrier assembly Inspect output gear intermediate gear input gear sun gear ring and gear ring output Remove burns with file Winch is not mounted correctly or square on the wi...

Страница 16: ...installation damage alteration modification failure to maintain or attempted repair or service by anyone not authorized by Quadratec b normal wear tear cosmetic damage or damage from moisture or wate...

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