background image

5

Cotter Pin

Winch Hook

Winch Line

Assembly and Installation 

(Continued)

Learn to Winch Properly:

Your winch should add greater utility and 
enjoyment to your off-road adventures.   
Keep in mind, however, the weight of 
your vehicle and the forces required to 
move it create certain hazards. Self  
recovery that is safe for you, bystanders
and the environment requires product 
knowledge, planning and practice.

Be  aware  there  are  specific  techniques 
and hazards associated with recovery 
winching. Begin by understanding ALL 
Safety Information found in this winch 
installation manual and then supplement 

your knowledge by studying the 
supplied glovebox-sized Q Series

 

Winch 

Operator’s Guide Manual

 and also by 

learning from  more experienced off-road 
enthusiasts. The broad conditions where 
winch-based self-recovery are required 
are discussed in the supplied glovebox 
sized guidebook. Keep the supplied 
booklet in the winch installed vehicle 
glovebox after winch installation as a 
handy reference. 

Develop and rely on 

your own  good judgment at all times.

CAREFULLY STUDY WINCH USER GUIDE SUPPLIED WITH YOUR WINCH.

Attach the Winch Hook to Steel Winch 
Line: 

Attach as shown using the included 
cotter pin through the clevis pin. Spread 
the cotter pin ends to secure the hook. Be 
sure to keep the safety latch clean and 
lubricated at all times.

Содержание 92122.4030

Страница 1: ...92122 4040 REQUIRED TOOLS Safety Glasses Safety Gloves Torque Wrench 13 MM Wrench 15 MM Socket 16 MM Wrench 2 5 MM Hex Allen Key 4 MM Hex Allen Key 1 Phillips Head Screwdriver READ ALL SAFETY MESSAGES...

Страница 2: ...safety messages about your Q Performance Series self recovery winch Individual safety messages and sections of this manual may be preceded by the safety alert symbol and one of three signal words A H...

Страница 3: ...N Motor Solenoid Ground Wires FIRE ELECTRICAL SPARK CHEMICAL BURN HAZARDS CONNECTING WINCH TO BATTERY AND WINCH OPERATION MAY CAUSE ELECTRICAL ARCS NEVER INSTALL OR USE WINCH WHERE GASOLINE LEAKS VAPO...

Страница 4: ...0mm socket and torque each mounting bolt to 50 Ft lbs Flange Head Nut 10mm x 1 5mm Flange Head Whiz Bolt 10mm x 1 5mm x 35mm Winch Mount Plate or Bumper BATTERY CABLES SHOULD NOT BE DRAWN TAUT LEAVE S...

Страница 5: ...n manual and then supplement your knowledge by studying the supplied glovebox sized Q Series Winch Operator s Guide Manual and also by learning from more experienced off road enthusiasts The broad con...

Страница 6: ...First loosen the rubber Power Button Cover on the left hand side of the winch to expose the Power Button Press the Power Button and it will begin to Remote Controller Setup Remote Handle Plug cap Sec...

Страница 7: ...rn the remote on again Also the winch itself is designed to automatically stop receiving commands after 10 minutes of inactivity The winch amber drum light will blink continuously until the winch is t...

Страница 8: ...three 1 size Phillips head screws that attach the winch controller halves Carefully remove the old CR123A or CR123 Lithium battery and replace with new Gently align and position the winch controller h...

Страница 9: ...g Clutch allows operator to manually engage or disengage the spooling drum from the gearset using the clutch lever Winch Clutch Operation Details NEVER ENGAGE OR DISENGAGE CLUTCH IF THE WINCH IS UNDER...

Страница 10: ...2 5 MM Allen wrench back out the set screw until the Clutch Handle lifts off but do not remove the handle at this time Rotate the clutch selector to the ENGAGED position You may remove the Clutch Hand...

Страница 11: ...urrent draw that will get the most winching time from your battery s available charge state A fully charged battery and good connections are essential to the proper operation of your winch The minimum...

Страница 12: ...67mm x 212mm 3 8 x 82 21 x 6 375 x 10 533 4 mm x 162 mm x 254 mm 85 0 lbs 38 55 kgs 10 x 4 5 254mm x 114 3mm Rated Line Pull Single Line Gear Reduction Ratio Motor Series Wound Drum Size Steel Winch C...

Страница 13: ...o relay wire Be sure connections are clean and tight Worn or damaged motor brushes Replace winch motor Vehicle not running Start vehicle keep running during winching Winch Lacks Power pulls slower tha...

Страница 14: ...nking amp rating or greater Battery terminals are corroded Clean battery terminals Solenoids inside the control pack is stuck or damaged Replace Solenoid Module Vehicle not running Start vehicle keep...

Страница 15: ...d Remove and inspect gear carrier assembly Inspect output gear intermediate gear input gear sun gear ring and gear ring output Remove burns with file Winch is not mounted correctly or square on the wi...

Страница 16: ...installation damage alteration modification failure to maintain or attempted repair or service by anyone not authorized by Quadratec b normal wear tear cosmetic damage or damage from moisture or wate...

Отзывы: