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11

Winch Care and Cleaning:

Do not direct very high-pressure water at 
your winch. Use low-pressure (normal) 
car wash soap and water to clean 
your winch. With the remote control 
disconnected and the protective boots 

covering the remote control socket and 
Power Button sockets, wash normally 
with your vehicle. During winter exposure 
to road salt, wash the winch as soon as 
possible to avoid corrosion. Always wash 
per the recommendations above. 

Battery Requirements:

Our powerful series wound motors 
and class-leading low gear ratios 
give fast line speeds with a “Battery 
Friendly” low current draw that will 
get the most winching time from your 
battery's available charge state. A fully 
charged battery and good connections 
are essential to the proper operation of 
your winch. The minimum requirement 
for a 12 volt automotive DC battery 
is 650 Cold Cranking Amps. Ask your 
Quadratec sales representative for details 
about heavy-duty batteries and terminals 
for your vehicle.

General Maintenance:

All moving parts within the winch have 

been lubricated at the 
factory using high 
temperature lithium 
grease. No internal 

lubrication is required. Check battery 
cables and electrical connections at 
regular 3 month intervals to be certain 
they are clean and tight at all connection 
points.Inspect winch line before & after 
each winching operation.

Winch Care and Maintenance:

Содержание 92122.4030

Страница 1: ...92122 4040 REQUIRED TOOLS Safety Glasses Safety Gloves Torque Wrench 13 MM Wrench 15 MM Socket 16 MM Wrench 2 5 MM Hex Allen Key 4 MM Hex Allen Key 1 Phillips Head Screwdriver READ ALL SAFETY MESSAGES...

Страница 2: ...safety messages about your Q Performance Series self recovery winch Individual safety messages and sections of this manual may be preceded by the safety alert symbol and one of three signal words A H...

Страница 3: ...N Motor Solenoid Ground Wires FIRE ELECTRICAL SPARK CHEMICAL BURN HAZARDS CONNECTING WINCH TO BATTERY AND WINCH OPERATION MAY CAUSE ELECTRICAL ARCS NEVER INSTALL OR USE WINCH WHERE GASOLINE LEAKS VAPO...

Страница 4: ...0mm socket and torque each mounting bolt to 50 Ft lbs Flange Head Nut 10mm x 1 5mm Flange Head Whiz Bolt 10mm x 1 5mm x 35mm Winch Mount Plate or Bumper BATTERY CABLES SHOULD NOT BE DRAWN TAUT LEAVE S...

Страница 5: ...n manual and then supplement your knowledge by studying the supplied glovebox sized Q Series Winch Operator s Guide Manual and also by learning from more experienced off road enthusiasts The broad con...

Страница 6: ...First loosen the rubber Power Button Cover on the left hand side of the winch to expose the Power Button Press the Power Button and it will begin to Remote Controller Setup Remote Handle Plug cap Sec...

Страница 7: ...rn the remote on again Also the winch itself is designed to automatically stop receiving commands after 10 minutes of inactivity The winch amber drum light will blink continuously until the winch is t...

Страница 8: ...three 1 size Phillips head screws that attach the winch controller halves Carefully remove the old CR123A or CR123 Lithium battery and replace with new Gently align and position the winch controller h...

Страница 9: ...g Clutch allows operator to manually engage or disengage the spooling drum from the gearset using the clutch lever Winch Clutch Operation Details NEVER ENGAGE OR DISENGAGE CLUTCH IF THE WINCH IS UNDER...

Страница 10: ...2 5 MM Allen wrench back out the set screw until the Clutch Handle lifts off but do not remove the handle at this time Rotate the clutch selector to the ENGAGED position You may remove the Clutch Hand...

Страница 11: ...urrent draw that will get the most winching time from your battery s available charge state A fully charged battery and good connections are essential to the proper operation of your winch The minimum...

Страница 12: ...67mm x 212mm 3 8 x 82 21 x 6 375 x 10 533 4 mm x 162 mm x 254 mm 85 0 lbs 38 55 kgs 10 x 4 5 254mm x 114 3mm Rated Line Pull Single Line Gear Reduction Ratio Motor Series Wound Drum Size Steel Winch C...

Страница 13: ...o relay wire Be sure connections are clean and tight Worn or damaged motor brushes Replace winch motor Vehicle not running Start vehicle keep running during winching Winch Lacks Power pulls slower tha...

Страница 14: ...nking amp rating or greater Battery terminals are corroded Clean battery terminals Solenoids inside the control pack is stuck or damaged Replace Solenoid Module Vehicle not running Start vehicle keep...

Страница 15: ...d Remove and inspect gear carrier assembly Inspect output gear intermediate gear input gear sun gear ring and gear ring output Remove burns with file Winch is not mounted correctly or square on the wi...

Страница 16: ...installation damage alteration modification failure to maintain or attempted repair or service by anyone not authorized by Quadratec b normal wear tear cosmetic damage or damage from moisture or wate...

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