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24

AUG 2020

INSTALL GUIDE

5

INSERT HEAD INSTALLATION

DS-200iQ / DS-600iQ

REV 00

5.2.3

FRONT OUTPUT COVER

The front output cover is located above the sealer assembly.

1. At the front of the Insert Head, remove the screws on each side as shown in

Figure 5.7 and then lift the cover off the hooked lugs.

QTL-RND-OPS-00000201-A-00

Figure 5.7 – Front output cover

2. Once the output cover is removed the Transport roller assembly can be

removed by removing the four screws shown in Figure 5.8.

QTL-RND-OPS-00000278-A-00

Figure 5.8 – Removing the Transport roller assembly

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Содержание DS-200iQ

Страница 1: ...INSTALL GUIDE DS 200iQ DS 600iQ...

Страница 2: ...y damage and or serious bodily injury Ensure the important packaging information detailed in section 1 3 Important Packaging Information and all safety information detailed in section 1 4 Safety inclu...

Страница 3: ...2 1 6 Module Stands 9 3 LIFTING KIT 10 3 1 Lifting Kit 11 3 1 1 Attaching the Lifting Kit 11 3 1 1 1 Cut out Locations 13 4 MODULE STANDS ASSEMBLY 15 4 1 Assembling the Module Stands 16 4 1 1 900mm St...

Страница 4: ...onfig File Installation 39 7 2 1 System Configuration and Reading Licensing 39 7 2 2 AIMS 100 On board Licensing 39 7 3 Firmware Download 40 7 3 1 Broadcast Mode 41 7 3 2 Changing Parameters 41 7 3 3...

Страница 5: ...1 INSTALL GUIDE DS 200iQ DS 600iQ 1 SAFETY STANDARDS COMPLIANCE...

Страница 6: ...FCC in all states and territories of the United States Applicable Directives Low Voltage Directive 2014 35 EU Electromagnetic Compatibility Directive 2014 30 EU The product presented in this guide mee...

Страница 7: ...ply with all relevant legislations including Risk COSHH Assessments if applicable and Approved Codes of Practice Always be aware of all warnings and notes that are listed within this manual or noted a...

Страница 8: ...t be operated maintained and or serviced only by trained and authorised personnel Do not operate the machine unless all of the covers are in place and undamaged and all warning labels are in place and...

Страница 9: ...arth feature Ensure the plug is always connected to a properly wired three prong outlet Do not use a two prong adapter without grounding the machine properly The machine must be earthed Never remove t...

Страница 10: ...y fused in both Live and Neutral leads Maximum input current is 10A for 115V and 6 3A for 230V Maximum leakage current shall not exceed 5 of the input current Pluggable vs Hardwired This machine is su...

Страница 11: ...7 INSTALL GUIDE DS 200iQ DS 600iQ 2 INTRODUCTION...

Страница 12: ...537 A2A A0086537 1 MONITOR POST COVER ASSY A0087134 A2A A0087134 1 IIYAMA MONITOR PLATE A0081574 B2G A0081574 1 LOOM ASSY PC COMMS A0082017 182 A0082017 1 CABLE RJ45 COMMS 1 25M 9113538T 160 514 1 GEN...

Страница 13: ...d additional to Loose Items Kit COMPONENT PART NO FACTORY REF QTY PC DS HIGH END IMOS Quadient A0089784 184 A0089784 1 PC DS200i IMOS S W Datacard A0089786 184 A0089786 1 PC DS HIGH END IMOS Cardfolde...

Страница 14: ...10 INSTALL GUIDE DS 200iQ DS 600iQ 3 LIFTING KIT...

Страница 15: ...ING KIT The universal beams each attach to one end of the module one universal beam to the front of the module and one to the rear NOTE The universal beam is fitted with 2 different locating lugs for...

Страница 16: ...3 The screw is used simply as a location pin to prevent sideways movement of the lugs and does not screw into place QDT RND OPS 00000284 A 00 Figure 3 3 Location pin security screw 4 Once the beam an...

Страница 17: ...PS 00000286 A 00 Figure 3 5 Insert Head front cut out locations QDT RND OPS 00000287 A 00 Figure 3 6 Insert Head rear cut out locations Versatile Feeder Cut out Locations Figure 3 7 and 3 8 show the f...

Страница 18: ...00 Flex Folder Cut out Locations Figure 3 9 and 3 10 show the front and rear cut out locations of the Flex Folder QDT RND OPS 00000290 A 00 Figure 3 9 Flex Folder front cut out locations QDT RND OPS...

Страница 19: ...15 INSTALL GUIDE DS 200iQ DS 600iQ 4 MODULE STANDS ASSEMBLY...

Страница 20: ...e module stands are packed with every cabinet and may also be accessed via the manufacturer online knowledgebase at https kb quadient com 4 1 1 900MM STAND A3 0424 A Follow the assembly instructions s...

Страница 21: ...17 Aug 2020 INSTALL GUIDE 4 MODULE STANDS ASSEMBLY DS 200iQ DS 600iQ REV 00 QDT RND OPS 00000293 A 00 Figure 4 2 900mm Stand A3 0424 A instructions...

Страница 22: ...DS ASSEMBLY DS 200iQ DS 600iQ REV 00 4 1 2 408MM STAND A3 0434 A Follow the assembly instructions shown in Figure 4 3 and Figure 4 4 to assemble the 408mm Stand A3 0434 A QDT RND OPS 00000294 A 00 Fig...

Страница 23: ...19 Aug 2020 INSTALL GUIDE 4 MODULE STANDS ASSEMBLY DS 200iQ DS 600iQ REV 00 QDT RND OPS 00000295 A 00 Figure 4 2 408mm Stand A3 0434 A instructions...

Страница 24: ...20 INSTALL GUIDE DS 200iQ DS 600iQ 5 INSERT HEAD INSTALLATION...

Страница 25: ...laced on top 2 Place the Insert Head onto the stand ensuring the front corner of the machine is aligned with the corner of the stand as shown in Figure 5 1 QTL RND OPS 00000296 A 00 Figure 5 1 Alignin...

Страница 26: ...o can present a potential hazard to the operator of the machine 5 2 1 DRIVE SIDE COVER 1 Raise the Insert Head perspex top cover and remove the two screws on the inside of the chassis drive side as sh...

Страница 27: ...in Figure 5 5 QTL RND OPS 00000199 A 00 Figure 5 5 Removing the three screws indicated inside the chassis operator side NOTE The rear fixed cover may become loose at this point 3 Remove the screw from...

Страница 28: ...of the Insert Head remove the screws on each side as shown in Figure 5 7 and then lift the cover off the hooked lugs QTL RND OPS 00000201 A 00 Figure 5 7 Front output cover 2 Once the output cover is...

Страница 29: ...nd tighten the nyloc nuts to secure the post as shown in Figure 5 9 QTL RND OPS 00000180 A 00 Figure 5 9 Securing the monitor post 3 On the operator side ensure the monitor post is level on the top su...

Страница 30: ...late 5 3 2 CONNECTING THE MONITOR CABLES 1 Attach the following supplied cables accordingly as shown in Figure 5 12 Mains power cable US Euro only Speaker cable Screen HDMI to DV Touchscreen USB to PC...

Страница 31: ...I monitor switch box for FFI only located inside the monitor post as shown in Figure 5 14 QTL RND OPS 00000185 A 00 Figure 5 14 FFI monitor switch box 4 Continue routing the cables through the P clips...

Страница 32: ...the monitor post cover is fixed in place 5 4 BCR HAND SCANNER INSTALLATION This section describes the fitting of the monitor mount assembly for the BCR Hand scanner A0084967 to the monitor post of th...

Страница 33: ...mount plate to the mount bracket using the four pan head screws Ensuring the arrow marked on the plate is pointing downwards as shown in Figure 5 19 QTL RND OPS 00000190 A 00 Figure 5 19 Fitting the...

Страница 34: ...00 5 Finally simply attach the BCR hand scanner by twisting it onto the locating mount plate as shown in Figure 5 20 QTL RND OPS 00000191 A 00 Figure 5 20 Attaching the BCR Hand scanner NOTE The BCR...

Страница 35: ...31 INSTALL GUIDE DS 200iQ DS 600iQ 6 MODULE WIRING...

Страница 36: ...numbers refer to the Versatile Feeder and Flex Folder modules with the first feed unit being Module 1 and connected after the Insert Head The Insert Head is unwired and the DIP switch is located on t...

Страница 37: ...in Figure 6 3 QDT RND OPS 00000192 A 00 Figure 6 3 Connecting the communications cable from the Insert Head NOTE The communications cable for the Insert Head 160 514 is longer than the feed unit comm...

Страница 38: ...ains power supply 6 4 PC EQUIPMENT CONNECTIONS This section describes the fitting and connection of the PC and peripherals as follows Speaker Jack Monitor speakers USB Ports Mouse Keyboard Monitor tou...

Страница 39: ...he CAN card cable to Port B 6 5 INF OUTPUT CAN CONNECTIONS When Output options are required an internal connection of the CAN to USB is needed within the Insert Head before configuration of an Output...

Страница 40: ...LL GUIDE 6 MODULE WIRING DS 200iQ DS 600iQ REV 00 4 Re route the cable and plug it into the RJ45 socket on the CAN card as shown in Figure 6 9 QTL RND OPS 00000300 A 00 Figure 6 9 Re routing and plugg...

Страница 41: ...37 INSTALL GUIDE DS 200iQ DS 600iQ 7 SOFTWARE AND FIRMWARE...

Страница 42: ...mismatch message appears At start up the system checks if the settings and configuration in both INI files match If not a warning message will appear giving instructions as shown in Figure 7 1 QTL RN...

Страница 43: ...ile from USB flash drive to following directory C ProgramData Neopost DS600 IMOS DS 200iQ and DS 600iQ C ProgramData Neopost DS244HD IMOS Datacard DS 201iQ C ProgramData Neopost DS244HD CardFolder IMO...

Страница 44: ...re files can be selected depending on which modules need upgrading QTL RND SCR 00000188 A 00 Figure 7 3 Firmware download NOTE Each file includes the module name in the filename i e Inserter Insert He...

Страница 45: ...the Feeder Folder module units were being upgraded 7 3 2 CHANGING PARAMETERS Parameters should not normally be changed without first consulting your local service team The defaults should always appl...

Страница 46: ...n of hardware When Plug and Play is run the system receives information of the machine configuration as shown in Figure 7 8 QTL RND SCR 00000204 A 00 Figure 7 8 Plug ang Play Once Plug and Play is com...

Страница 47: ...display when operating or servicing the machine To set a language navigate to the IMOS Menu Screen and select Languages under Admin Services and then select an available language from the Languages li...

Страница 48: ...44 INSTALL GUIDE DS 200iQ DS 600iQ 8 DISPOSAL INSTRUCTIONS...

Страница 49: ...larly certain materials and components of electrical waste and electronic equipment need selective treatment as their injudicious handling or disposing of on or into land water or air would represent...

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