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Automatic Polymer Makedown Systems

Installation, Operation and Maintenance Manual

72-910-APMDS-E Rev D

Skid Layout and Components

Page

Mixer, Tank

Level Sensor

Control Panel

Calibration
Column

Flow Indicator,
Water

Static Mixer

Made-down
Polymer Day
Tank

Back Pressure Valve

Water Inlet, Left Side, Back or Front

Mounting Base

Made-down
Polymer Inlet

Made-down
Polymer Outlet
to Day-tank

Neat Polymer
Injection Quill

Neat Polymer Inlet

Neat Polymer Pump

Pump Power Supply

Calibration
Column Fill
Valve

Low Flow Switch

Figure 1

Made-down
Polymer outlet
tp Process

Содержание Automatic Polymer Makedown Systems

Страница 1: ...Systems Standard Product Operations 27101 Airport Rd Punta Gorda FL 33982 Tel 941 575 3800 Tel 800 333 6677 Fax 941 575 4085 Fax 800 456 4085 spotech pulsa com www Pulsafeeder com Manufacturers of Qu...

Страница 2: ...the factory for inspection and repair All returns require a Return Authorization number to be issued by Pulsafeeder Parts purchased to correct a warranty issue may be credited after an examination of...

Страница 3: ...i Table of Contents Topic Page Introduction 4 Safety 5 Skid Layout and Component Descriptions 6 Systems Overview 7 Supply Side 7 Process Side 8 Installation 9 Owner Installed Piping Tubing Electrical...

Страница 4: ...he essential elements for successful installation and operation of your system s You are encouraged to READ THIS MANUAL Pulsafeeder Pre Engineered Polymer Makedown Systems are designed to support mult...

Страница 5: ...the System disconnect pump s from power supply de pressurize the system and drain chemicals from the lines WARNING Inspect tubing regularly and replace as necessary When inspecting tubing wear protect...

Страница 6: ...ank This system can be used for two different chemicals or for redundant pump operation with one chemical Your skid system may be less complex than this Note the various components and their descripti...

Страница 7: ...ation Column Flow Indicator Water Static Mixer Made down Polymer Day Tank Back Pressure Valve Water Inlet Left Side Back or Front Mounting Base Made down Polymer Inlet Made down Polymer Outlet to Day...

Страница 8: ...is referred to as a flooded suction Because Neat Polymer is a high viscosity fluid the supply should never be located below the centerline of the pump s which is referred to as suction lift Connectio...

Страница 9: ...ere the injection point is below the Solution Supply Tank example injection into a well or where the injection point may be at reduced pressure example injection into the suction side of a pump instal...

Страница 10: ...with made down polymer Installation area should provide ease of access to skid components and pumps and the area should be kept free of clutter to enable safe operation and maintenance Note that pump...

Страница 11: ...nects the Pulsafeeder Polymer Makedown System to your served process Please refer to Figure 1 on page 6 If the injection point is below the dosing chemical source or if injecting into a low pressure a...

Страница 12: ...y providing a vent path to the calibration column bypassing the Back Pressure Valve 5 Turn POLY PUMP switch to Hand to start the Neat Polymer Pump 6 Observe polymer flow through the clear braided tubi...

Страница 13: ...ump neat polymer into the water flow where it is made down into a polymer solution and stored in the storage tank This process continues until the High Level switch is closed leading to the process fl...

Страница 14: ...setting the mixer will run continuously In Auto mode it will follow a timer sequence as selected by the operator from a multi position switch on the control panel For the VFD option the speed adjustm...

Страница 15: ...Automatic Polymer Makedown Systems Installation Operation and Maintenance Manual 72 910 APMDS E Rev D Skid Layout and Components Page 15 Electrical Schematic...

Страница 16: ...Automatic Polymer Makedown Systems Installation Operation and Maintenance Manual 72 910 APMDS E Rev D Skid Layout and Components Page 16...

Страница 17: ...Automatic Polymer Makedown Systems Installation Operation and Maintenance Manual 72 910 APMDS E Rev D Skid Layout and Components Page 17...

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