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Proton Products InteliSENS DG2030 Diameter Gauge Instruction Manual (Issue 1a)

PTIONAL INTERFACES

3x Analogue outputs

±10 Vdc output of diameters or errors, user scalable

Communication interfaces

WiFi*
Choice of any one of: PROFIBUS, PROFINET or EtherNet/IP.

*Wireless interfaces are not available in units destined for European markets.

PTIONAL FUNCTIONALITY

PI feedback controller

Proportional Integral feedback controller

Statistics

Maximum, minimum, mean, standard deviation, C

, C

SPC

Statistical Process Control automatic set point for PI feedback
controller (requires PI feedback controller option)

FFT

Fast Fourier Transform analysis for amplitude and frequency of
periodic diameter variations

SMFD

Single Measurement Flaw Detection (Lump and Neck detection)

Содержание InteliSENS DG2030

Страница 1: ...iameter Gauge Instruction Manual Issue 1a Instruction Manual InteliSENS DG2030 Dual Axis Laser Scanning Diameter Gauge Issue 1a 31 July 2019 Proton Products Co Ltd 10 Aylesbury End Beaconsfield Buckin...

Страница 2: ...ION 15 PRECAUTIONS 15 OPTICAL WINDOW CLEANING PROCEDURE 16 INSTALLATION SEQUENCE 16 MECHANICAL INSTALLATION 17 GAUGE HEAD DIMENSIONS DG2030 17 INSTALLATION NOTES 17 ELECTRICAL INSTALLATION 18 Earth co...

Страница 3: ...nfiguration 48 Interrogating External Alarm 1 and External Alarm 2 Logic Input Status 48 RELAY OUTPUTS 50 Relay outputs connection 50 Relay outputs electrical specifications 50 OPTIONAL ELECTRICAL INT...

Страница 4: ...SENS DG2030 Diameter Gauge Instruction Manual Issue 1a INPUT PARAMETERS 60 OUTPUT PARAMETERS 66 CONTACT DETAILS FOR ENQUIRIES SALES AND SERVICE 69 WEB SITE 69 ENQUIRIES AND SALES 69 SERVICE ENQUIRIES...

Страница 5: ...1 2010 A12 2011 A2 2013 EN 62311 2008 Equipment Covered Product name Description Part number DG2030 Dual Axis diameter gauge 00054MC002 SiDi CDi4 Colour touch screen display interface 00049MC021 These...

Страница 6: ...e InteliSENS DG2030 diameter gauge can operate as a standalone unit RS 232 RS 422 RS 485 and Ethernet communication interfaces are installed as standard for straightforward connection to computers or...

Страница 7: ...bject diameter Helix Twisted braided multi core cable envelope diameter STANDARD INTERFACES 2x digital inputs User configurable function Reset Print Activation Maximum input voltage 24 Vdc 4x relay ou...

Страница 8: ...es are not available in units destined for European markets OPTIONAL FUNCTIONALITY PI feedback controller Proportional Integral feedback controller Statistics Maximum minimum mean standard deviation C...

Страница 9: ...Page 9 of 69 Proton Products InteliSENS DG2030 Diameter Gauge Instruction Manual Issue 1a DIMENSIONAL DRAWINGS...

Страница 10: ...ow 6 Y axis detector window 7 Earth bolt 8 Ethernet communications interface 9 Optional PROFIBUS PROFINET EtherNet IP communications interfaces 10 CAN bus communications interface and DC power input 1...

Страница 11: ...placement cannot be field retrofitted PROFIBUS interface For connection to PLCs and other process control instrumentation via an industry standard PROFIBUS network Proton part number 00054MC062 PROFIN...

Страница 12: ...7MC061 OPTIONAL FIRMWARE Optional firmware may be end user enabled through the purchase of a license key Some optional firmware functions are dependent on the presence of optional interfaces Fast Four...

Страница 13: ...ch screen display Connects via the CAN bus port Displays measured speed and length Provides menu based setting of all parameters Mounts directly on the gauge body or remotely via an extension cable Pr...

Страница 14: ...out the DB25 INTERFACE connector to a DIN rail mountable set of screw terminals Select the required length of DB25 cable from below Proton part number 00041MC730 DB25 INTERFACE port to PSU BOB DG Term...

Страница 15: ...cable production line applications Proton Products can supply optional adjustable cable guides for securing the passage of a cable through the optical gate cavity Do not open or disassemble The gauge...

Страница 16: ...utwards apply only light pressure to the tissue or cloth when wiping the optical window 4 Repeat as necessary with fresh tissues or a clean section of cloth until the optical window is clean and free...

Страница 17: ...HST3 height stand which has a thickness of 8mm If a stand of different thickness is used then the screw length supplied may not be suitable Do not place in a position close to a hot surface Do not al...

Страница 18: ...shields are correctly clamped and electrically connected to their connectors and metal connector shells at both ends Ensure that the shields of cables connecting to the end user s equipment are clampe...

Страница 19: ...tersunk screws for future use 2 Align the CDI4 connector mating key with the port socket and insert Secure the CDI4 unit with four spring washers and M4 cap head screws Installing a remote CDI4 interf...

Страница 20: ...d to the CAN POWER connector PSU UNI Power supply unit connected to the INTERFACE connector PSU BOB Power supply unit and break out box connected to the INTERFACE connector Alternatively power may be...

Страница 21: ...asurement Power indications PWR LED status Indication Continuous red Gauge is powered on Power Extinguished Gauge is powered off If an optional CDI4 interface display is attached to the gauge then cor...

Страница 22: ...calibration The CDI4 touch screen can be calibrated using the following procedure 1 Press the Click to calibrate touch screen message during gauge power on to access the screen calibration function 2...

Страница 23: ...oller outuput Press the button to HOLD the controller output voltage constant at its current value Press the button to access the function menu page Press the button to advance to Home Page 2 Gauge st...

Страница 24: ...vality Ovality error bar to indicate above value pictorially Press the button to access the function menu page Press the button to advance to Home Page 4 Gauge status PID status Size of the last lump...

Страница 25: ...ximum diameter Running minimum diameter Line speed from one of the speed sources user preset line speed measured line speed from the speed pulse input measured line speed from analogue input Calculate...

Страница 26: ...the Presets icon on the home page to access the Presets page 1 Set the preset average diameter Set the preset average upper tolerance Set the preset average lower tolerance Set the preset core diamet...

Страница 27: ...e Select the shrinkage mode from options Percentage ABS Set the percentage or absolute shrinkage value depending on the setting for Shrinkage mode above A value of zero disables shrinkage compensation...

Страница 28: ...on Helix Measure the envelope diameter that encloses a twisted or braided multi core cable Requires provision of line speed SMFD Single Scan Flaw Detection is NOT available in Helix mode Units Metric...

Страница 29: ...D flaw limits The Measurement Average Time should be set to smooth out any short duration noise on the measurement it may be left at its default value of 1ms unless measurement noise is large The Refe...

Страница 30: ...laws will be detected Hence the Reference Average Time should not be set to an excessively large value in order to minimise the ramp up time for the Reference Diameter Start speed Setting a minimum St...

Страница 31: ...d resume normal measurement operation Dia compensation All measured diameter values are multiplied by this Diameter Compensation factor before display or reading through a communications interface Swi...

Страница 32: ...a 10V output voltage AOP response Instant Average Instant Analogue output voltage represents the value of each individual measurement Average Analogue output voltage represents the time averaged measu...

Страница 33: ...X upper limit Under X lower limit Over Y upper limit Under Y lower limit Over ovality upper limit Window Dirty Select the condition under which this relay contact will close short circuit Same as abo...

Страница 34: ...logic inputs multiple activations of any Ext alarm 1 and Ext alarm 2 logic input within this time period are counted as a single activation Speed source Preset Use the fixed Preset speed value for the...

Страница 35: ...troller operation Set the diameter error proportional gain 0 to 100 Set the diameter error integral gain 0 to 100 Select the PID controller output polarity from options Normal Reverse Press the button...

Страница 36: ...ess the button to return to the home page Press the button to access the function menu page Press the Statistics icon on the function menu page to access this page Set the statistics mode from options...

Страница 37: ...n the function menu page to access this page FFT graph Select the FFT sampling rate from options 1Hz 3Hz 10Hz 30Hz 100Hz 300Hz 1KHz or select OFF to close the FFT function FFT peak value FFT sampling...

Страница 38: ...ter the access levels pages The Access levels page is a password protected page which restricts the setting of parameters The function menu pages can be locked or unlocked by selecting Locked or Unloc...

Страница 39: ...riately it is not normally necessary to manually configure this interface The CAN bus interface is not intended for use with an external CAN bus network CAN bus interface The CAN bus interface may be...

Страница 40: ...rth 5 7 CTS1 Not used 8 RTS1 Not used S Shield Ensure that the cable shield is connected to this via the plug shield connection Shield The above table also shows the configuration of a cable for conne...

Страница 41: ...B 5 GND_R GND 6 RS422_Y 9 RS422_Z S Shield Ensure that the cable shield is connected to this via the plug shield connection Shield The four wire RS 422 interface may be converted to two wire RS 485 op...

Страница 42: ...tes independently of the other communications interfaces and may be used at the same time as them WiFi interface Connector type SMA female install the supplied 2 4 GHz antenna on this connector PROFIB...

Страница 43: ...etrofitted to the unit This communications interface operates independently of the other communications interfaces and may be used at the same time as them PROFINET interface The PROFINET interface ma...

Страница 44: ...ocol This communications interface operates independently of the other communications interfaces and may be used at the same time as them EtherNet IP interface The EtherNet IP interface may be accesse...

Страница 45: ...SPD2 Speed pulse input 2 For low voltage speed pulses e g 5V TTL 13 SPD1 Speed pulse input 1 For high voltage speed pulses e g 12 24V speed encoders S Shield Ensure that the cable shield is connected...

Страница 46: ...input may be accessed through the INTERFACE connector Connector type DB25 female socket Pin Designation Description Notes 9 AGND Analogue input ground Isolated ground reference for AIP 22 AIP Analogu...

Страница 47: ...inimum current of 3mA when externally pulled down to the low state Specification Minimum Typical Maximum Units Low state logic 0 input voltage 3 V High state logic 1 input voltage 10 5 V Absolute inpu...

Страница 48: ...2 Set output parameter bit DW1 9 0 Print EXT ALARM 2 message to a printer connected to the RS 232 port Set output parameter bit DW1 9 1 3 Line Rev Direction Decrement the length of the line Input DW...

Страница 49: ...ts InteliSENS DG2030 Diameter Gauge Instruction Manual Issue 1a 5 Line speed too high for helix mode 0 OK 1 Too High 6 Gauge overheat 0 OK 1 Gauge overheat 7 8 External alarm 1 0 OK 1 Alarm 9 External...

Страница 50: ...COM2 Relay 2 common 19 NO3 Relay 3 normally open contact 7 COM3 Relay 3 common 20 NO4 Relay 4 normally open contact 8 COM4 Relay 4 common S Shield Shield Ensure that the cable shield is connected to t...

Страница 51: ...be accessed through the INTERFACE connector Connector type DB25 female socket Pin Designation Description Notes 3 AOUT1 Analogue output 1 4 AOUT3 Analogue output 3 15 Agnd Analogue output ground Isola...

Страница 52: ...n The PI feedback controller may be accessed through the INTERFACE connector Connector type DB25 female socket Pin Designation Description Notes 1 P0V PI feedback controller ground reference Isolated...

Страница 53: ...ets the capstan or extruder operating midpoint and the PI feedback controller output drives the capstan or extruder above or below this operating midpoint Note that the PI feedback controller ground r...

Страница 54: ...e same scaling as the primary control input through R1 of the controlled equipment i e R1 R2 If the scaling between the two control inputs is different then the PI feedback controller gain must be adj...

Страница 55: ...11 DGND Logic inputs Digital ground For logic and speed pulse inputs NOT isolated 12 SPD2 Speed pulse inputs Speed input 2 Low voltage Low 2 V High 4 V Max 30 V 13 SPD1 Speed pulse inputs Speed input...

Страница 56: ...it pattern words Words defined as a bit pattern are formatted as 4 characters representing bits 15 0 in hexadecimal 0 9 A F in capitals only with bit 15 as the most significant bit Unused or reserved...

Страница 57: ...ing request format to read a single output parameter value Request format Output parameter number Space Number of parameters CR LF Response format Output parameter value CR LF Reading a block of outpu...

Страница 58: ...t Output parameter number Space Number of parameters CR LF Response format Output parameter value CR LF Only consecutive parameter values may be requested in a block parameter request The update rate...

Страница 59: ...Function 1 byte Modbus function code determines read or write operation Data Multiple bytes Length and data dependent on function CRC 2 bytes Cyclic Redundancy Check for errors not required for Modbu...

Страница 60: ...um 0 01mil 0 20000000 1000000 DW5 DW6 Preset Y diameter 1 0 01um 0 01mil 0 20000000 1000000 DW7 DW8 Preset Z diamter 1 0 01um 0 01mil 0 20000000 1000000 DW9 DW10 Preset Ovality 1 0 01um 0 01mil 0 2000...

Страница 61: ...Core number for helix 1 1 1 100 2 DW42 Flaw interval time 1 0 001s 1 0 001m 1 0 001ft 1 65535 100 DW43 SMFD reference diameter average time 1 1ms 1 1000 100 DW44 SMFD measurement average time 1 0 1ms...

Страница 62: ...ne speed 0 Preset 1 Pulse 2 An alouge 0 DW53 Preset line speed 1 1m min 1 ft min 0 65535 1000 DW54 Full scale gain of line speed 1 1m min 1 1ft min or 1 0 0001pulse meter 1 0 0001pulse ft 1000 DW55 DW...

Страница 63: ...1 1m ft 1 65535 10 DW72 Statistics Mode 0 Time 1 Length 2 On e Reel 0 DW73 FFT sampling rate 0 OFF 1 1Hz 2 3Hz 3 10Hz 4 30Hz 5 100Hz 6 300Hz 7 1 KHz 0 DW74 Hold time for external alarm 1 1ms 1 5000 30...

Страница 64: ...Subnet Mask FFFFFF00 25 5 255 255 0 DW103 DW104 iBus Gateway C0A80101 19 2 168 1 1 DW105 DW106 Destination IP address for UDP last section only Port number fixed to 1111 2 DW107 Interval time of UDP d...

Страница 65: ...W Bit Comments Unit Range Remark Default value DW125 Gain of analogue input 1 1 10000 DW126 Zero of analogue input 1 1 0 DW127 Parameter Group Number 1 50 0 is not used 1 DW128 Parameter Group Control...

Страница 66: ...er limit 0 OK 1 Over limit 12 Over Z upper limit 0 OK 1 Over limit 13 Under Z lower limit 0 OK 1 Over limit 14 Over ovality upper limit 0 OK 1 Over limit 15 Under ovality lower limit 0 OK 1 Over limit...

Страница 67: ...ck value 1 0 01um mil 20000000 20000000 DW27 DW28 Latest neck position 1 0 001m 1 0 001ft 0 100000000 DW29 DW30 Lump count 1 1 0 65535 DW31 Neck count 1 1 0 65535 DW32 Running maximum diameter 1 0 01u...

Страница 68: ...0 20000000 DW53 DW54 Chi of normal distribution 1 1 Not used DW55 Cp 1 1 DW56 Cpk 1 1 DW57 FFT remain time 1 1s DW58 Control status 0 OFF 1 ON 2 Reset 3 Ready DW59 Control output 1 0 01 0 10000 DW60 D...

Страница 69: ...service protonproducts com Europe europe service protonproducts com MANUAL FEEDBACK AND COPYRIGHT Please email feedback on this manual to manuals protonproducts com This manual contains details of eq...

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