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S TA RT I N G   &   B R E A K I N G - I N 
T H E   E N G I N E

W H I L E   O P E R AT I N G

•  

DO NOT

 drive the model on a public street! This can cause serious accidents, personal 

injuries and/or property damage.

•  

DO NOT

 operate near pedestrians or small children.

•  

DO NOT

 operate in small or confined areas.

•  

DO NOT

 operate in areas where loud noises can disturb others, such as residential areas.

W A R N I N G

Before starting the engine, make sure all fasteners are tight, especially those at joints and 
moving parts, such as the throttle arm. Loose fasteners are often the source of damaged 
components and could lead to injury and/or property damage.

B R E A K I N G - I N

The break-in procedure is performed to prepare the engine for running conditions (fuel, 
RPM, engine temperature, etc). Excessively rich and prolonged low speed running should be 
avoided. Running at low speeds and low temperatures for prolonged periods of time will have 
a negative effect on the performance and lifespan of your engine.

P R E S S U R I Z E D   F U E L   S Y S T E M

•  The constant changes in vehicle attitude that occur in off-road conditions, combined 

with the distance between the fuel tank and carburetor can negatively affect performance. 
Because of this, it is recommended that only a muffler with a pressurized fuel feed system 
be used.

•  Never run your vehicle without installing the air filter. The dust and dirt that will be drawn 

into the engine will cause permanent damage to the components.

NOTE:

 It is incredibly important to set the throttle to the neutral 

position before starting the engine. If the engine is allowed to run 
with the throttle open too far under “no load” conditions (i.e. with 
the driving wheels not in contact with the ground), the engine may 
overheat and could be damaged.

H E AT   C Y C L E   B R E A K - I N   M E T H O D

The purpose of this break in method is to heat cycle the engine without subjecting the 
components to the stress that comes from breaking-in an engine that is overly rich and cold. 
You want the engine to reach temperatures in the low 200°F (93ºC) range to reduce stress 
on the components. 

Pre-heat the engine to approximately 150°-160°F (66º-71°C) using an engine heater or heat 
gun before starting for the first time and pre-heat the engine each time you start it during the 
break-in process. Additionally, if you have trouble keeping the temperature in the 200°F range 
while the engine is running, it may be beneficial to wrap the cooling head with an insulator 
of some type, such as tin foil, or an old sock. This will help the engine retain heat and reach 
200°F while it is tuned with the rich needle settings.

After a brief warm up period, disconnect the glow plug igniter and run the car on the track 
for approximately 3 minutes at low speed. If the engine stalls, increase the amount of throttle 
being applied slightly. If the engine stalls because it is excessively rich, close the needle valve 
30° and try again. When the 3 minutes are up, shut the engine down, verify that the piston 
is at the bottom of the stroke (Bottom Dead Center - BDC) and let it cool completely. Once 
the engine has cooled down, close the needle valve 30°, start it again and run the car for 
another 3 minutes, let it cool off with the piston at BDC. Repeat 3 more times for a total of 15 
minutes (five 3 minute cycles), keeping an eye on the temperature and making sure it is in the 
low 200° range. Now increase the run time to 4 minute intervals and close the needle valve 
as needed to prevent the engine from running overly rich. Vary the RPM, gradually increasing 
speed, and make sure that the temperature is in the low 200° F range. Run at 4 minute 
intervals, five cycles, for a total of 20 minutes. After this the engine is ready for race tuning.

NOTE:

 During the first few cycles, it is important that you use smooth throttle inputs 

and do not “spike” the throttle to protect the bearings.

Piston

Cylinder Liner

Crankshaft

Near TDC

 

Slight taper

When the engine is cold.

When the engine is hot.

 

 

Low Speed Needle
(Metering Needle)

Idle Screw 
(Throttle Stop Screw)

Mid Needle 
(Mixture Control Valve)

High Speed 
Needle
(Needle Valve)

Thermo Insulator

Carburetor Restrictor (Venturi)

Ball Link

Slide Boot

Exhaust
Gasket

Glowplug

Retaining Screw

O-Ring

O-Ring

Do not allow
bottom of crankcase
to touch chassis

Chamfer inside edges of bearers

Rotate the retainer
nut gently until it stops

Tighten a further
120º - 180º

High Speed
Needle

Open

Close

approx 0.5mm

Element glows when energized

Pliers

Replace the plug when the
element does not glow or is
burnt out.

Glow Plug Igniter

Turn the high speed needle clockwise 
until it stops. This is the fully closed 
position. Do not force it to turn further.

Approx. 0.5mm open 
factory setting with the 
restrictor removed.

Fuel

Fuel Tank Side

 

approx 1mm

Deliver fuel to the carburetor High speed needle position when 

starting the engine. 

Needle

30º

 

Close the high speed 
needle approximately 
30° as needed. This 
procedure will be repeated 
several times throughout 
the break-in process.

Idle Screw

High Speed Needle

Low Speed Needle

Open

Close

Close

Open

HIGH SPEED NEEDLE

LOW SPEED NEEDLE

More fuel

Less fuel

More fuel

Less fuel

Mid Needle

Carburetor Body

Slide Valve

Carburetor Body

Low Speed Needle 

Rotate the low speed needle until the head 
sticks out 0.5mm from the ball link body. 
This is the standard position.

   

 

Ball Link

First rotate the mid needle until its slotted
head is flush with the carburetor body. This is the
standard position.

 

5.5 turns out. Make adjustments with the slide in the open position.

2¾ turns out. Make adjustments with the slide in the open position!

Dirt and dust may lodge in         marked places

7

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Содержание Samurai 321B

Страница 1: ...www ProTekRC com Copyright 2014 321B Nitro Engine Instruction Manual ...

Страница 2: ......

Страница 3: ... instructions for the vehicle radio transmitter equipment etc accessible at the same time so that you may refer to them when needed Safety Instructions Warnings Notes Engine Construction Notes When Applying the Starter Box About the Engine Standard Included Accessories Required Items Basic Engine Parts Carburetor Controls Glow Plug Installation of the Standard Accessories Engine Installation Start...

Страница 4: ...turns out Make adjustments with the slide in the open position 2 turns out Make adjustments with the slide in the open position Dirt and dust may lodge in marked places 7 8 Piston Cylinder Liner Crankshaft Near TDC Slight taper When the engine is cold When the engine is hot Low Speed Needle Metering Needle Idle Screw Throttle Stop Screw Mid Needle Mixture Control Valve High Speed Needle Needle Val...

Страница 5: ... Welded Nipple PTK 2544 Off Road Exhaust Manifold for PTK 2060 PTK 2090 1 PTK 2090 Tuned Pipe No Manifold Welded Nipple PTK 2090 PTK 2090 Tuned Pipe w Manifold Welded Nipple PTK 2545 Off Road Exhaust Manifold for PTK 2090 PTK 2516 6mm Aluminum Carburetor Restrictor PTK 2518 6 5mm Aluminum Carburetor Restrictor PTK 2519 7mm Aluminum Carburetor Restrictor PTK 2520 7 5mm Aluminum Carburetor Restricto...

Страница 6: ... engine is still warm conditions exist that make it possible for the engine to abruptly re start if the piston is rotated through the compression point top dead center TDC WITHOUT the glow plug igniter being connected No Part Number Description 1 PTK 2529 Ball Link 1 1 PTK H 4000 3x3mm Set Screw 2 PTK 2535 Carburetor Boot 3 PTK 2530 Low Speed Needle 3 1 PTK 2531 Low Speed Needle O Ring 4 PTK 2503 ...

Страница 7: ...ylinder Piston Cylinder Liner Crankshaft Near TDC Slight taper When the engine is cold When the engine is hot Exhaust Gasket Glowplug O Ring Rotate the retainer nut gently until it stops Tighten a further 120º 180º Open Close approx 0 5mm Element glows when energized Pliers Replace the plug when the element does not glow or is Turn the high speed needle clockwise until it stops This is the fully c...

Страница 8: ...edges of bearers Tighten a further 120º 180º High Speed Needle Open Close approx 0 5mm edle clockwise e fully closed to turn further pen th the d High Speed Needle Carburetor Body Rotate the low speed needle until the head sticks out 0 5mm from the ball link body Ball Link Dirt and dust may lodge in marked places No Part Number Description 1 PTK 2501 Cooling Head 2 PTK 2508 Turbo Plug Button Head ...

Страница 9: ...cs the Samurai 321B is the ideal engine of choice for the racer seeking a reliable engine with a smooth power band and great runtime NOTE The carburetor is only lightly fit into the engine and is not fully installed This allows the user to adjust the angle and make necessary adjustments to suit their specific application 12 8 9 10 11 M2 6x18 M2 6x7 4 1 3 2 5 6 7 M3x18 1 3 5 6 7 8 S M3x3 1 1 2 9 2 ...

Страница 10: ...ent glows when energized Pliers Replace the plug when the element does not glow or is burnt out Glow Plug Igniter Turn the high speed needle clockwise until it stops This is the fully closed position Do not force it to turn further Approx 0 5mm open factory setting with the restrictor removed Fuel Fuel Tank Side approx 1mm Deliver fuel to the carburetor High speed needle position when starting the...

Страница 11: ...retor Bod Slide Valve Carburetor Body Dirt and dust may lodge in ma 7 8 Piston Cylinder Liner Crankshaft Near TDC Slight taper When the engine is cold When the engine is hot Exhaust Gasket Glowplug Retaining Screw O Ring O Ring C Rotate the retainer nut gently until it stops Tighten a further 120º 180º High Speed Needle Open Close approx 0 5mm Element glows when energized Pliers Replace the plug w...

Страница 12: ... Rotate the low speed needle until the head sticks out 0 5mm from the ball link body This is the standard position Ball Link First rotate the mid needle until its slotted head is flush with the carburetor body This is the standard position 5 5 turns out Make adjustments with the slide in the open position Dirt and dust may lodge in marked places Low Speed Needle Metering Needle Idle Screw Throttle...

Страница 13: ... Needle Metering Needle Idle Screw Throttle Stop Screw Mid Needle Mixture Control Valve High Speed Needle Needle Valve Thermo Insulator Carburetor Restrictor Venturi Ball Link Slide Boot Retaining Screw Ring O Ring Do not allow bottom of crankcase to touch chassis Chamfer inside edges of bearers High Speed Needle Idle Screw Needle Low Speed Needle Close Close Open EED NEEDLE LOW SPEED NEEDLE Less ...

Страница 14: ... slide in the open position CARE MAINTENANCE 1 The small particles of foreign matter that may be present in any fuel may obstruct fuel flow causing erratic engine performance unreliable operation or permanent damage to the engine It is recommended that a high quality in line fuel filter be installed between the fuel tank and carburetor 2 Do not forget to clean or replace filters regularly to remov...

Страница 15: ... longer delivers its best performance such as when Filament surface is rough and has turned white Filament coil has become distorted Foreign matter has adhered to filament or plug body has corroded Engine tends to cut out when idling Engine becomes more difficult to start After the break in period a leaner needle setting may be required to maintain maximum performance CARBURETOR CLEANLINESS The sm...

Страница 16: ...k in process Idle Screw High Speed Needle Low Speed Needle Open Close Close Open HIGH SPEED NEEDLE LOW SPEED NEEDLE More fuel Less fuel More fuel Less fuel Mid Ne Carburetor Body Slide Valve Carburetor Body Low Spe R s T Ball First r head i standa 5 5 turns o 2 turns Dirt and dust may lodge in marked plac 7 8 With the engine running close the throttle and allow it to idle for about five seconds an...

Страница 17: ... Do not force it to turn further Approx 0 5mm open factory setting with the restrictor removed approx 1mm Deliver fuel to the carburetor High speed needle position when Idle Screw High Speed Needle Low Speed Needle Slide Valve Carburetor Body Low Sp R s T Ball 5 5 turns Dirt and dust may lodge in marked plac 7 8 FINAL ADJUSTMENT Final adjustment should be performed only after the break in has been...

Страница 18: ...ns out Make adjustments with the slide in the open position 2 turns out Make adjustments with the slide in the open position arked places NOTE In the event that you replace any of the major engine components piston sleeve con rod crankshaft or bearings a brief break in should be performed If you change to a fuel with higher nitro content the engine will need to be re tuned HOW TO STOP THE ENGINE T...

Страница 19: ...ne to approximately 150 160 F 66º 71 C using an engine heater or heat gun before starting for the first time and pre heat the engine each time you start it during the break in process Additionally if you have trouble keeping the temperature in the 200 F range while the engine is running it may be beneficial to wrap the cooling head with an insulator of some type such as tin foil or an old sock Thi...

Страница 20: ...hrottle Stop Screw Mid Needle Mixture Control Valve High Speed Needle Needle Valve Thermo Insulator Carburetor Restrictor Venturi Ball Link Slide Boot aust ket Retaining Screw O Ring O Ring Do not allow bottom of crankcase to touch chassis Chamfer inside edges of bearers Rotate the retainer nut gently until it stops Tighten a further 120º 180º High Speed Needle Open Close approx 0 5mm Pliers Turn ...

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