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10
B A S I C E N G I N E PA RT S
Cooling Head
Exhaust
Back Plate
Mounting Lugs
Crankcase
Front Bearing
Crankshaft
Carburetor
I N S TA L L I N G D U S T C A P S
When storing the engine install the cap on the exhaust port, carburetor, etc. to prevent dust
from entering the engine. This can cause permanent damage.
C H E C K I N G T H E E N G I N E
As the engine wears, performance will decrease. It is suggested to replace parts as needed
when the following symptoms are detected.
• Engine sound changes and easily overheats.
• Power has dropped.
• Idling is unstable and/or engine cuts out when idling.
In most cases, the bearings, piston & sleeve assembly, connecting rod and/or crankcase
have become worn. Check the parts carefully and replace as needed.
Piston
Cylinder Liner
Crankshaft
Near TDC
Slight taper
When the engine is cold.
When the engine is hot.
Low Speed Needle
(Metering Needle)
Idle Screw
(Throttle Stop Screw)
Mid Needle
(Mixture Control Valve)
High Speed
Needle
(Needle Valve)
Thermo Insulator
Carburetor Restrictor (Venturi)
Ball Link
Slide Boot
Exhaust
Gasket
Glowplug
Retaining Screw
O-Ring
O-Ring
Do not allow
bottom of crankcase
to touch chassis
Chamfer inside edges of bearers
Rotate the retainer
nut gently until it stops
Tighten a further
120º - 180º
High Speed
Needle
Open
Close
approx 0.5mm
Element glows when energized
Pliers
Replace the plug when the
element does not glow or is
burnt out.
Glow Plug Igniter
Turn the high speed needle clockwise
until it stops. This is the fully closed
position. Do not force it to turn further.
Approx. 0.5mm open
factory setting with the
restrictor removed.
Fuel
Fuel Tank Side
approx 1mm
Deliver fuel to the carburetor High speed needle position when
starting the engine.
Needle
30º
Close the high speed
needle approximately
30° as needed. This
procedure will be repeated
several times throughout
the break-in process.
Idle Screw
High Speed Needle
Low Speed Needle
Open
Close
Close
Open
HIGH SPEED NEEDLE
LOW SPEED NEEDLE
More fuel
Less fuel
More fuel
Less fuel
Mid Needle
Carburetor Body
Slide Valve
Carburetor Body
Low Speed Needle
Rotate the low speed needle until the head
sticks out 0.5mm from the ball link body.
This is the standard position.
Ball Link
First rotate the mid needle until its slotted
head is flush with the carburetor body. This is the
standard position.
5.5 turns out. Make adjustments with the slide in the open position.
2¾ turns out. Make adjustments with the slide in the open position!
Dirt and dust may lodge in marked places
7
8
Содержание Samurai 321B
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