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Pronar T700

SECTION 5

5.24

The ends of the pneumatic line (1) must be cut exactly at right angles.

Clamping ring (3) should be fitted according to figure (5.10).

Reinforcing sleeve (4) of the line must be thoroughly depressed.

Check tightness of connections in accordance with Chapter (5.3.2)

FIG. 5.10

Installation of the pneumatic line

(1) pneumatic line, (2) connecting nut (3) clamping ring, (4) reinforcing sleeve

5.4

HYDRAULIC SYSTEM MAINTENANCE

5.4.1 PRELIMINARY INFORMATION

Work connected with the repair, change or regeneration of hydraulic system components

(suspension cylinders, valves etc.) should be entrusted to specialist establishments, having

the appropriate technology and qualifications for this type of work.

The duties of the operator connected with the hydraulic system include:

•

inspecting and checking air tightness of system.

Содержание PRONAR T700

Страница 1: ...hone 48 085 681 63 29 48 085 681 64 29 48 085 681 63 81 48 085 681 63 82 fax 48 085 681 63 83 48 085 682 71 10 www pronar pl OPERATOR S MANUAL AGRICULTURAL TRAILER PRONAR T700 TRANSLATION OF THE ORIGINAL COPY OF THE MANUAL ISSUE 2C 05 2012 PUBLICATION NO 118N 00000000 UM ...

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Страница 3: ...on Before using the machine the user must carefully read this Operator s Manual and observe all recommendations This guarantees safe operation and ensures malfunction free work of the machine The machine is designed to meet obligatory standards documents and legal regulations currently in force The manual describes the basic safety rules and operation of agricultural trailer Pronar T700 If the inf...

Страница 4: ...articularly important information and instructions the observance of which is essential are distinguished in the text by the sign and also preceded by the word IMPORTANT Failure to observe the instructions may lead to damage to the machine as a result of improper operation adjustment or use In order to focus the user s attention on the need to perform maintenance the relevant section of the Operat...

Страница 5: ...ction of machine s forward travel Right side side to the right hand of the operator facing in the direction of machine s forward travel REQUIRED SERVICE ACTIONS Service actions described in the manual are marked Result of service adjustment actions or comments concerning the performance of actions are marked ...

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Страница 7: ...NDENT TRANSPORT BY THE USER 1 13 1 6 ENVIRONMENTAL HAZARDS 1 14 1 7 WITHDRAWAL FROM USE 1 15 2 SAFETY ADVICE 2 1 2 1 BASIC SAFETY RULES 2 2 2 1 1 USE OF TRAILER 2 2 2 1 2 HITCHING AND DISCONNECTING FROM TRACTOR 2 3 2 1 3 COUPLING AND UNCOUPLING SECOND TRAILER 2 3 2 1 4 HYDRAULIC AND PNEUMATIC SYSTEM 2 4 2 1 5 LOADING AND UNLOADING 2 5 2 1 6 TRANSPORTING THE MACHINE 2 6 2 1 7 TYRES 2 9 2 1 8 MAINTE...

Страница 8: ...4 CORRECT USE 4 1 4 1 PREPARING FOR WORK BEFORE FIRST USE 4 2 4 1 1 CHECKING THE TRAILER AFTER DELIVERY 4 2 4 1 2 PREPARE A TRAILER FOR FIRST HITCHING TO TRACTOR 4 3 4 2 HITCHING AND DISCONNECTING FROM TRACTOR 4 5 4 3 COUPLING AND UNCOUPLING SECOND TRAILER 4 8 4 4 LOADING AND SECURING LOAD 4 10 4 4 1 GENERAL INFORMATION CONCERNING LOAD 4 10 4 5 TRANSPORTING LOADS 4 18 4 6 UNLOADING 4 19 4 7 PROPER...

Страница 9: ... 17 5 3 1 PRELIMINARY INFORMATION 5 17 5 3 2 INSPECTING AND CHECKING AIR TIGHTNESS OF PNEUMATIC SYSTEM 5 18 5 3 3 CLEANING THE AIR FILTERS 5 20 5 3 4 DRAINING WATER FROM AIR TANK 5 21 5 3 5 CLEANING DRAIN VALVE 5 22 5 3 6 CLEANING AND MAINTAINING PNEUMATIC LINE CONNECTIONS AND PNEUMATIC SOCKETS 5 23 5 3 7 REPLACEMENT OF THE PNEUMATIC LINE 5 23 5 4 HYDRAULIC SYSTEM MAINTENANCE 5 24 5 4 1 PRELIMINAR...

Страница 10: ...5 7 1 HYDRAULIC OIL 5 33 5 7 2 LUBRICANTS 5 34 5 8 CLEANING TRAILER 5 35 5 9 STORAGE 5 36 5 10 TIGHTENING TORQUE FOR NUT AND BOLT CONNECTIONS 5 37 5 11 ADJUSTMENT OF DRAWBAR POSITION 5 38 5 12 CONFIGURING THE BRAKE SYSTEM 5 39 5 13 TROUBLESHOOTING 5 41 ...

Страница 11: ...SECTION 1 BASIC INFORMATION ...

Страница 12: ...iler is marked with the data plate 1 and the factory number 2 located on a gold painted rectangle The serial number and data plate are located on the front beam of the trailer lower chassis frame 1 1 When buying the trailer check that the serial numbers on the machine agree with the number written in the WARRANTY BOOK in the sales documents and in the OPERATOR S ...

Страница 13: ...Type C Year of manufacture D Seventeen digit vehicle identification number VIN E Official certificate number F Tare weight G Maximum gross weight H Carrying capacity I Permissible hitching system loading J Permissible front axle load K Permissible rear axle load 1 1 2 AXLE IDENTIFICATION The factory number of the axle shaft and its type are stamped onto the data plate 2 secured to the axle shaft b...

Страница 14: ...of ordering a replacement part or in the case of the appearance of problems it is often essential to give the factory numbers of parts or the VIN number of the trailer therefore it is recommended that these numbers are inscribed in the spaces below VIN S Z B 7 0 0 0 X X X FRONT AXLE FACTORY NUMBER AND TYPE REAR AXLE FACTORY NUMBER AND TYPE ...

Страница 15: ...ansport people animals hazardous materials chemically aggressive loads that will corrode the construction elements of the trailer causing corrosion of steel destruction of paint coat dissolving plastic elements and destruction of rubber elements etc transport incorrectly secured load which during travel may cause contamination of the road and natural environment transport incorrectly secured load ...

Страница 16: ...ance and adjustment plans comply with general safety regulations while working prevent accidents comply with the road traffic regulations and transport regulations in force in a given country in which the trailer is used carefully read the Operator s Manual and comply with its recommendations only hitch the trailer to an agricultural tractor which fulfils all the requirements made by the trailer s...

Страница 17: ...ximum system pressure Oil demand bar MPa l L HL 32 Lotos 1 200 20 40 Electrical system Electrical system voltage Attachment socket V 12 7 polar compliant with ISO 1724 Required tractor hitch Type Minimum static vertical load capacity S kg Transport hitches upper or lower 3 000 Other requirements Minimum tractor power kW Horsepower 91 7 124 8 1 use of other oil is permitted on condition that it may...

Страница 18: ...r MPa L HL 32 Lotos 1 200 20 Electrical system Electrical system voltage Attachment socket V 12 7 polar compliant with ISO 1724 Draw bar of trailer Type Diameter of drawbar shaft mm Swing double axle trailer 40 1 use of other oil is permitted on condition that it may be mixed with the oil in the trailer Detailed information may be found on the product information card 1 3 OPTIONAL EQUIPMENT Some s...

Страница 19: ...th rear connectors Double line pneumatic system with ALB without rear connectors Double line pneumatic system with ALB with rear connectors Complete set of wall extensions 830 Automatic rear hitch or manual rear hitch Rotating drawbar eye Ø50 Ball drawbar eye K80 Fixed drawbar eye Ø40 Hydraulic brake system Rear steering axle passively driven with steering lock hydraulic system Bogie suspension wi...

Страница 20: ... WARRANTY BOOK The guarantee does not apply to those parts and sub assemblies of the machine which are subject to wear in normal usage conditions regardless of the warranty period Consumables include the following parts sub assemblies drawbar hitching eye pneumatic system connector filters tyres brake shoes bulbs and LED lamps seals bearings The warranty service only applies to such cases as mecha...

Страница 21: ...e WARRANTY BOOK attached to each machine Modification of the trailer without the written consent of the Manufacturer is forbidden In particular do NOT weld drill holes in cut or heat the main structural elements of the machine which have a direct impact on the machine operation safety 1 5 TRANSPORT The trailer is ready for sale completely assembled and does not require packing Packing is only requ...

Страница 22: ... cables straps chains and stay etc and the force necessary for their tensioning depends on a number of things including weight of the trailer the construction of vehicle carrying trailer speed of travel and other conditions For this reason it is impossible to define the securing plan precisely A correctly secured trailer does not change its position with regard to the transport in vehicle The secu...

Страница 23: ...the user after purchase of the trailer the user must read the trailer Operator s Manual and adhere to the recommendations contained therein Independent transport involves towing the trailer with own agricultural tractor to destination During transport adjust travel speed to the prevailing road conditions but do not exceed the maximum design speed IMPORTANT When transporting independently the user ...

Страница 24: ... oil should be collected using sorbents or by mixing the oil with sand sawdust or other absorbent materials The oil pollution once gathered up should be kept in a sealed marked hydrocarbon resistant container The container should be kept away from heat sources flammable materials and food DANGER Used hydraulic oil or gathered remains mixed with absorbent material should be stored in a precisely ma...

Страница 25: ...completely in the pneumatic brake system e g using air tank drain valve When spare parts are changed worn out or damaged parts that cannot be reclaimed should be taken to a collection point for recyclable raw materials Hydraulic oil should be taken to the appropriate facility dealing with the re use of this type of waste DANGER During disassembly use proper tools equipment cranes lifts elevators e...

Страница 26: ...Pronar T700 SECTION 1 1 16 ...

Страница 27: ...SECTION 2 SAFETY ADVICE ...

Страница 28: ...r this reason the fundamental basis for using this trailer should be the application of safety rules and sensible behaviour The machine must never be used by persons who are not authorised to drive agricultural tractors including children and people under the influence of alcohol or other drugs Non compliance with the safety rules of this Operator s Manual can be dangerous to the health and life o...

Страница 29: ...ch the trailer to a tractor use exclusively the tractor hitch for single axle trailers After completing the coupling of the machine check the safety of the hitch Carefully read the tractor Operator s Manual If the tractor is equipped with an automatic hitch make certain that the coupling operation is completed Be especially careful when hitching the machine When hitching there must be nobody betwe...

Страница 30: ...m limits the tipping angle of the load box when tipped to the rear The length of the control cable controlling this valve is factory adjusted by the Manufacturer and must not be changed when the trailer is used In the event of malfunction of the hydraulic or pneumatic system do not use the trailer until the malfunction is corrected When connecting the hydraulic lines to the tractor make sure that ...

Страница 31: ...ed to tractor Tractor and trailer must be placed to drive forwards Loading and unloading work should be carried out by someone experienced in this type of work The load must be arranged in such a way that it does not threaten the stability of the trailer and does not hinder driving Do NOT drive with the load box raised Ensure that during unloading loading or raising the load box nobody is near the...

Страница 32: ...loading Lower the load box before proceeding to deal with a malfunction If it is necessary to raise the load box then secure it against dropping with the aid of load box support The load box may not be loaded and the trailer must be connected to a tractor and secured with the aid of chocks and also immobilised with the parking brake After completing unloading ensure that the load box is empty 2 1 ...

Страница 33: ...check the technical condition of the hitch system the axle system the brake system indicator lights and the connective elements of the hydraulic pneumatic and electrical systems FIG 2 1 Method of placing chocks 1 wheel chock 2 axle wheel Before driving off check that the parking brake is released the braking force regulator is positioned in the proper position applies to pneumatic systems with a m...

Страница 34: ...omponents Reckless driving and excessive speed may cause accidents A load protruding beyond the edge of the trailer should be indicated according to the road traffic regulations Do NOT transport loads forbidden by the Manufacturer FIG 2 2 Mounting place for slow moving vehicle sign 1 warning sign 2 attachment point If the trailer is the last vehicle in the group a slow moving vehicle sign should b...

Страница 35: ... When working with tyres the trailer should be immobilised with parking brake and secured against rolling by placing chocks under wheel Wheels can be taken off the trailer axle only when the trailer is not loaded Repair work on the wheels or tyres should be carried out by persons trained and entitled to do so This work should be carried out using appropriate tools Inspection of nut tightening shou...

Страница 36: ...ine is switched off Tractor and trailer should be secured using parking brake and in addition chocks should be placed beneath trailer wheel Ensure that unauthorised persons do not have access to the tractor cab Regularly check the condition of nut and bolt connections in particular connections of drawbar eye with drawbar and wheel nuts Regularly service machine according to schedule defined by Man...

Страница 37: ...es are poisonous for people and animals Welding work should be carried out in a well lit and well ventilated space During welding work pay attention to flammable or fusible elements parts of the pneumatic electric and hydraulic systems plastic parts If there is a risk that they will catch fire or be damaged they should be removed or covered with non flammable material before commencing welding wor...

Страница 38: ... be towed when axles and wheels lighting system and brakes are reliable 2 2 DESCRIPTION OF MINIMAL RISK Pronar Sp z o o in Narew has made every effort to eliminate the risk of accidents There is however a certain minimal risk which could lead to an accident and this is connected mainly with the actions described below using the trailer for purposes other than those for which it is intended being b...

Страница 39: ...nce from forbidden or dangerous places a ban on being on the machine during travel loading or unloading 2 3 INFORMATION AND WARNING DECALS The trailer is labelled with the information and warning decals mentioned in table 2 1 The symbols are positioned as presented in figure 2 3 Throughout the time it is in use the user of the machine is obliged to take care that notices and warning and informatio...

Страница 40: ...tractor s engine and remove key from ignition Ensure that unauthorised persons do not have access to the tractor cab 3 Grease the trailer according to the recommendations in the Operator s Manual 4 Regularly check if the nuts and bolts fixing the wheels and other components are properly tightened 5 Caution Before starting work carefully read the Operator s Manual ...

Страница 41: ... support Plug cap red Rear axle lock Plug cap green 7 Caution Danger of electric shock Keep a safe distance from overhead electric power lines during unloading 8 Danger of crushing Do NOT perform any maintenance or repairs on the load box that is loaded raised or not supported 9 Danger of crushing Maintain a safe distance during opening and closing the tailgate ...

Страница 42: ...icle speed 13 Drawbar load 14 Positions of control valve controlling work of hydraulic tipping system 1 or 2 trailers 15 Line supplying hydraulic brake system 1 pressure value should be adapted to tyres Numbers in the item column correspond to labels in figure 2 3 Decal 14 is placed near the hydraulic valve Decal 15 is placed on the hydraulic brake hose ...

Страница 43: ...SECTION 2 Pronar T700 2 17 FIG 2 3 Locations of information and warning decals ...

Страница 44: ...Pronar T700 SECTION 2 2 18 ...

Страница 45: ...SECTION 3 DESIGN AND OPERATION ...

Страница 46: ...aximum carrying capacity kg kg kg 6 570 21 000 14 430 Other information Axle track Maximum drawbar load Cargo capacity with wall extensions 830 Cargo capacity no wall extensions Load surface Lift of load surface Load box tipping angle to the rear Electrical system voltage Hydraulic oil demand Tractor power demand Maximum design speed Noise emission level mm kg m3 m3 m2 mm V l kW Horsepower km h dB...

Страница 47: ...ment rigid rear wheel axle may be replaced with a steered trailing axle which improves the comfort of driving the tractor trailer combination The tandem suspension consists of taper leaf springs 9 bound by a rocker arm 10 Axles are secured to suspension springs using absorber plates and bolts The entire assembly is attached to the lower frame 1 by means of bolts A bogie suspension consists of leaf...

Страница 48: ... tipping cylinder socket 6 load box support 7 lights support beam 8 wheel axle 9 spring 10 tandem suspension spring rocker arm 11 14 drawbar linkage 15 parking brake mechanism 16 mudguards 17 underrun protection beam 18 lower bogie frame 19 leaf spring 20 bogie suspension rocker 21 rear axle swivel lock 22 mechanical support ...

Страница 49: ...all extensions 830 mm 3 tailgate 4 front tiltable wall extension 5 front wall mesh 6 wall extension ladder Trailer load box 1 has a monocoque construction It is made of steel sheet and profiles There is an inspection hole at the front protected with steel mesh 5 figure 3 2 ...

Страница 50: ...sion depending on the location of the discharge of the unloading machine such as a forage harvester A ladder 6 is attached to the front wall Folding steps are bolted on the inner side of the front wall to facilitate climbing into the load box FIG 3 3 Tailgate 1 tailgate 2 wing 3 slide gate At the rear of the load box there is the tailgate 1 raised on the wings 2 It is opened and closed by means of...

Страница 51: ... by pressing on the brake pedal The function of the control valve 2 figure 3 4 3 5 is the operation of the trailer s brakes simultaneously when tractor s brakes are applied Furthermore in case of an inadvertent disconnection of the line between the trailer and the tractor the control valve will automatically activate trailer s brakes Valve used in the system is equipped with a circuit causing the ...

Страница 52: ...diagram 1 air tank 2 control valve 3 manual brake force regulator 4 pneumatic cylinder 5 line connector red 6 line connector yellow 7 air filter 8 air tank control connector 9 pneumatic cylinder control connector 10 drain valve 11 socket red option 12 socket yellow option 13 relay valve ...

Страница 53: ...tomatic regulator 1 air tank 2 control valve 3 automatic brake force regulator 4 pneumatic cylinder 5 line connector red 6 line connector yellow 7 air filter 8 air tank control connector 9 pneumatic cylinder control connector 10 drain valve 11 socket red option 12 socket yellow option 13 relay valve ...

Страница 54: ...ion decal Three step brake force regulator 2 figure 3 7 adjusts braking force depending on setting Switching to a suitable working mode is done manually by machine operator using the lever 4 prior to moving off Three working positions are available A no load B half load and C full load For systems with automatic regulator braking force depends on trailer load ...

Страница 55: ...ic tipping system is supplied with oil from the tractor s hydraulic system Hydraulic oil selective control valve of the tractor s external hydraulic system is used to control the load box tipping mechanism Depending on the suspension system in the trailer the two versions of the tipping system are available The tandem hydraulic tipping system Figure 3 8 The bogie hydraulic tipping system Figure 3 ...

Страница 56: ...the tractor FIG 3 8 Hydraulic tandem tipping system construction and diagram 1 telescopic cylinder 2 three way valve 3 cut off valve 4 quick coupler 5 socket 6 control cable 7 guide roller 8 information decal Three way valve 2 figure 3 8 3 9 is used to activate these circuits This valve s lever can be placed in two positions ...

Страница 57: ... s tipping circuit opened circuit B FIG 3 9 Hydraulic boogie tipping system construction and diagram 1 telescopic cylinder 2 three way valve 3 cut off valve 4 quick coupler 5 socket 6 control cable 7 guide roller 8 suspension lock cylinder 9 valve with a cut off lever 10 information decal ...

Страница 58: ...em of the trailer is filled with L HL32 Lotos hydraulic oil 3 2 5 SUPPORT HYDRAULIC SYSTEM The parking stand hydraulic system extends the stand to support the trailer disconnected from the tractor or when it is parked in the garage after use Using parking stand hydraulic system drawbar height can be adjusted when hitching and disconnecting the trailer The parking stand hydraulic system is supplied...

Страница 59: ...d with L HL32 Lotos hydraulic oil 3 2 6 TURNING INTERLOCK HYDRAULIC SYSTEM Turning interlock hydraulic system locks the rear steering axle option when reversing the trailer The hydraulic system is supplied with oil from the tractor hydraulics Through a hydraulic line 2 terminated with a quick coupler pressurised oil is supplied to hydraulic cylinders 1 Extending cylinder piston locks turning rear ...

Страница 60: ...m is supplied with oil from the tractor hydraulics Through hydraulic lines 2 terminated with quick couplers pressurised oil is fed to hydraulic cylinders 1 which open or close the tailgate Tailgate is controlled from the cab through the hydraulic selective control valve valve lever on the tractor When raising the tailgate the locking hooks 4 unlock the tailgate then cylinders raise it by with two ...

Страница 61: ...SECTION 3 Pronar T700 3 17 FIG 3 12 Tailgate hydraulic system construction and diagram 1 hydraulic cylinder 2 supply line 3 return line 4 locking hook 5 tailgate wing ...

Страница 62: ...nk mechanism 2 is welded on the left lower longitudinal frame on the front of the trailer Wheel axle expander arm levers 1 are connected to the lever 5 by means of cable II 4 through guide rollers 6 Lever 5 is connected to the brake crank mechanism 2 by means of steel cable I 3 Tensioning cable I 3 turning the crank mechanism clockwise causes deflection of the lever 5 and tension of cable II 4 cau...

Страница 63: ...lectrical system with the tractor should be made through an appropriate connection lead FIG 3 14 Positioning of electrical components and reflective lights 1 front position lamp 2 side position lamp 3 left rear lamp assembly 4 right rear lamp assembly 5 license plate light 6 rear left clearance lamp 7 rear right clearance lamp 8 7 pin socket 9 reflective triangle ...

Страница 64: ...Pronar T700 SECTION 3 3 20 FIG 3 15 Electrical system schematic diagram the versions without the side lamps Marking according to table 3 2 3 3 and 3 4 ...

Страница 65: ... table 3 2 3 3 and 3 4 TAB 3 2 List of electrical component markings SYMBOL NAME ZP Rear right lamp assembly ZL Rear left lamp assembly X7P Front seven pin socket GT Rear seven pin socket OTP Right license plate light OTL Left license plate light PP Front right parking light PL Front left parking light ...

Страница 66: ...mp TAB 3 3 Marking of connections of GT and X7P sockets MARKING FUNCTION 31 Weight Power supply 12V not used L Left indicator 54 STOP light 58L Rear left parking light 58R Rear right parking light R Right indicator TAB 3 4 Line colour marking MARKING COLOUR B White C Black K Red N Blue P Orange T Green C T Black and green R Pink O brown Z Yellow ...

Страница 67: ...SECTION 4 CORRECT USE ...

Страница 68: ...recommendations understand the design and the principle of machine operation IMPORTANT Before proceeding to hitching to tractor the user must carefully read this Operator s Manual and additional publications attached to machine and observe all recommendations External inspection Check completeness of machine standard and optional equipment Check condition of protective paint coat Inspect trailer s...

Страница 69: ...to the tractor Adjust the height of the drawbar to the tractor hitch A detailed description can be found in section 5 11 Test start If all the above checks have been performed and there is no doubt as to the trailer s good technical condition it can be connected to tractor Start the tractor check all systems and conduct test run of trailer without load no load in load box It is recommended that th...

Страница 70: ...faults find the cause of the problem If a fault cannot be rectified or the repair could void the guarantee please contact retailer for additional clarifications or to perform repair DANGER Careless and improper use and operation of the trailer and non compliance with the recommendations given in this operator s manual is dangerous to your health The trailer must never be used by persons who are no...

Страница 71: ...awbar eye at such a height so it is possible to hitch the machines Operate the selective control valve on the tractor to raise or lower the drawbar eye until the correct height is achieved Reverse tractor hitch trailer check coupling lock protecting machine against accidental unhitching If the agricultural tractor is equipped with an automatic coupler ensure that the hitching operation is complete...

Страница 72: ...n hitching there must be nobody between the trailer and the tractor When hitching the machine tractor driver must exercise particular caution and make sure that nobody is present in the hazard zone When connecting the hydraulic lines to the tractor make sure that the tractor hydraulic system and trailer are not under pressure Ensure sufficient visibility during hitching During connection of brakin...

Страница 73: ...ence Immobilise tractor and trailer with parking brake Place chocks under trailer wheel Wheel chocks shall be so placed that one is in front of the wheel and the second is behind wheel of rear axle see section 2 Lower support to the ground Operate the selective control valve on the tractor in the direction corresponding to the support cylinder piston extension hydraulic support When the support is...

Страница 74: ...e good visibility Unless it is necessary do not go between tractor and trailer Before disconnecting conduits and drawbar eye close tractor cab and secure it against access by unauthorised persons Turn off tractor ignition 4 3 COUPLING AND UNCOUPLING SECOND TRAILER A second trailer may only be connected if it is a machine built on a dual axle chassis and if it fulfils all the requirements specified...

Страница 75: ... is equipped with an automatic rear hitch ensure that the hitching operation is completed and that drawbar eye of the second trailer is secured Insert drawbar pin and securing cotter pin Connect conduits of hydraulic pneumatic systems and electrical connections according to instructions contained in section 4 2 Disconnecting the second trailer Immobilise tractor and trailer with parking brake Turn...

Страница 76: ... pin IMPORTANT Do NOT hitch a second trailer constructed on any chassis except dual axle 4 4 LOADING AND SECURING LOAD 4 4 1 GENERAL INFORMATION CONCERNING LOAD Before beginning loading make certain that the tailgate and chute slide gate are properly closed and secured The trailer must be positioned to travel forwards and be hitched to the ...

Страница 77: ...sh out load box with water jet If the transported materials exert high local pressure on the load box platform it should be protected against damage using thick planks plywood or other materials of similar properties IMPORTANT Always aim at distributing the load uniformly in the load box Do NOT exceed the trailer s maximum carrying capacity In many cases the use of the entire cargo space is not al...

Страница 78: ... 800 850 1 100 1 200 850 1 440 2 000 2 300 1 200 1 300 1 250 1 300 Building materials cement dry sand wet sand solid bricks hollow bricks stones soft wood hard sawn timber impregnated timber steel structures milled burnt lime cinders gravel 1 200 1 300 1 350 1 650 1 700 2 050 1 500 2 100 1 000 1 200 1 500 2 200 300 450 500 600 600 800 700 7 000 700 800 650 750 1 600 1 800 straw litter and bulk fee...

Страница 79: ...cut dry straw in stack baled straw lightly crushed baled straw heavily crushed cereal mass in round bales cut cereal mass in bulk trailer cut cereal mass in gathering trailer green fodder in swath cut green fodder in bulk trailer green fodder in gathering trailer fresh beet leaves cut fresh beet leaves beet leaves in gathering trailer 60 70 120 150 200 290 50 90 90 150 20 25 110 160 60 100 40 60 8...

Страница 80: ... 100 1 300 380 410 830 1 000 750 800 350 400 320 600 700 1 000 1 100 1 200 1 350 1 450 650 1 050 550 750 Seeds and grains beans mustard peas lentils runner beans barley clover grass maize wheat oil seed rape linseed lupins oats lucerne rye 750 850 600 700 650 750 750 860 780 870 600 750 700 800 360 500 700 850 720 830 600 750 640 750 700 800 400 530 760 800 640 760 Others dry soil wet soil fresh p...

Страница 81: ...ye and the tractor hitch are subjected to great vertical loading Loose bulk material Loading bulk materials is normally conducted with the use of loaders or conveyors and possibly loading manually Do not load bulk materials to a height greater than that of side walls or extensions On completion of loading the load should be evenly spread over the whole surface of the load box Oilseed rape or seeds...

Страница 82: ...d box even if it is protected Hazardous loads According to the European ADR agreement concerning the international road transport of hazardous materials the transport of this type of load defined in detailed by this agreement is forbidden with the use of agricultural trailers The only exception are plant protection materials and artificial fertilisers which may be transported on agricultural trail...

Страница 83: ...tion of appropriate load preparation Materials must be tightly packed in plastic foil sacks plastic containers etc During transport packaging contents may not come into contact with load box therefore ensure the appropriate tightness of containers It is impossible to describe all methods of loading due to the diversity of materials tools means of fixing and securing a load While working be guided ...

Страница 84: ...ther road users Permissible design speed and maximum speed allowed by road traffic law must not be exceeded The towing speed should be adapted to the current road conditions load carried by the trailer road surface conditions and other relevant conditions Trailer may be towed on slopes of up to 8 and unl oading must take place only on a level surface When not connected to the tractor the trailer m...

Страница 85: ...p turns especially on slopes Please note that the braking distance of tractor and trailer combination is substantially increased at higher speeds and loads carried in the trailer Monitor trailer s behaviour when travelling on an uneven terrain and adjust driving speed to road conditions slow down early enough when turning The trailer is designed to operate on slopes up to 8 Driving trailer across ...

Страница 86: ... that the tailgate is properly locked IMPORTANT When a tailgate is tightly closed that securing hooks must fully engage the rear gate securing pin Do not unload the trailer when the second trailer is connected When unloading the second trailer control valve of hydraulic tipping system should be switched to position 2 tipping the second trailer DANGER Before beginning unloading the trailer check th...

Страница 87: ... Tipping may only be performed when trailer is hitched to tractor Do NOT move off or drive when load box is raised When closing the rear grain chute gate take particular care to avoid crushing fingers Rear load box wall is equipped with chute slide gate 1 figure 4 3 and chute opening 2 optional equipment which is used for unloading of loose materials Chute design allows very accurate dosing of the...

Страница 88: ...y 25 000 km In the event of intensive work check the nut tightening at least every 10 000 km The inspection should be repeated individually if a wheel has been removed from the wheel axle Regularly check and maintain correct pressure in tyres according to Operator s Manual especially if trailer is not used for a longer period Pressure and tyres should be also checked after the whole day of intensi...

Страница 89: ...SECTION 5 MAINTENANCE ...

Страница 90: ...tions which are not regarded as possible for the trailer operator to perform the user shall invalidate the guarantee 5 2 SERVICING BRAKES AND AXLES 5 2 1 PRELIMINARY INFORMATION Work connected with the repair change or regeneration of axle and brakes elements should be entrusted to specialist establishments having the appropriate technology and qualifications for this type of work The responsibili...

Страница 91: ...Main brake and parking brake should be engaged and released without great resistance and severity Check cylinder movement and correct return of piston to start position The help of a second person is required who shall engage trailer brake Check if axle elements are in place cotter pins in castellated nuts expansion rings etc Check hydraulic cylinders or pneumatic cylinders for tightness compare s...

Страница 92: ...on opening 2 see Figure 5 1 Check brake shoe linings for wear every 3 months if brakes overheat if brake cylinder piston stroke is significantly longer if there are unusual noises from the drum of wheel axle FIG 5 1 Check brake shoe linings for wear 1 wheel axle drum 2 brake shoe linings for wear inspection opening G thickness brake linings ...

Страница 93: ...er the wheel opposite to the lifted wheel Ensure that trailer shall not move during inspection Raise wheel opposite to the side where chocks are placed The lifting jack should be placed under the axle 1 figure 5 2 as near as possible to leaf spring mounting Recommended fulcrum is marked with an arrow Lifting jack must be suited to weight of trailer Check wheel axle bearings looseness Turning the w...

Страница 94: ... greased again During inspection of bearings ensure that possibly detected looseness comes from the bearing and not from the suspension system e g looseness of leaf spring pins etc TIP Damaged hub cover or lack of hub cover causes penetration of contamination and dampness to hub which causes significantly faster wear of bearing and hub seals Bearing life is dependent on working conditions of trail...

Страница 95: ... provided in section 5 2 4 Adjustment of road wheel axle bearings Take off hub cover 1 figure 5 3 Take out split cotter pin 3 securing castellated nut 2 Tighten castellated nut in order to eliminate looseness Wheel should rotate with insignificant resistance Unscrew nut not less than 1 3 rotation to cover the nearest thread groove with alignment to opening in wheel stub axle Wheel should rotate wi...

Страница 96: ...rum Adjustment of bearing looseness may only be conducted when the trailer is hitched to a tractor and the load box is empty TIP If the wheel is dismounted bearing looseness is easy to check and adjust 5 2 6 MOUNTING AND DISMOUNTING WHEEL INSPECTION OF WHEEL NUT TIGHTENING Dismounting wheel Immobilise trailer with parking brake Place the wheel chocks under the wheel opposite to the dismantled whee...

Страница 97: ...hat wheel rim adjoins hub exactly Lower trailer tighten nuts according to recommended torque and given sequence TIP Wheel nuts should be tightened using a torque of 450 Nm nuts M22x1 5 Tightening nuts Nuts should be tightened gradually diagonally in several stages until obtaining the required tightening torque using a torque spanner If a torque spanner is not available one may use an ordinary span...

Страница 98: ...rench because of danger of exceeding permissible tightening torque the consequence of which may be breaking the thread connection or breaking off the hub pins The greatest precision is achieved by use of a torque spanner Before commencing work ensure that correct tightening torque value is set TAB 5 1 Spanner arm WHEEL TIGHTENING TORQUE BODY WEIGHT F ARM LENGTH L Nm kg m 90 0 5 80 0 55 70 0 65 450...

Страница 99: ...k air pressure more frequently During this time trailer must be unloaded Checking should be done before travelling when tyres are not heated or after an extended period of parking TIP Tyre pressure values are specified in information decal placed on wheel or on upper frame above trailer wheel While checking pressure pay attention to technical condition of wheels and tyres Look carefully at tyre si...

Страница 100: ...nt involves changing the setting of the expander arm 1 Figure 5 5 in relation to expander shaft 2 To do this rotate adjustment screw 3 in appropriate direction to displace the expander lever to the rear if brake brakes too late forward brake brakes too early The main brake system should be inspected annually and in case of need should be adjusted Adjustment should be conducted separately for each ...

Страница 101: ...er arm 2 expander shaft 3 adjustment bolt 4 cylinder 5 cylinder piston 6 cylinder fork 7 fork pin cylinder During dismantling of cylinder fork 6 remember or mark the original setting of the cylinder fork pin 7 L1 distance front axle L2 distance rear axle Mounting position depends on the type of the braking system and size of the trailer tires It is selected by the manufacturer and cannot be change...

Страница 102: ...ear axle Front axle Rear axle Front axle Rear axle 445 65R22 5 18R22 5 127 178 127 178 210 210 550 60 22 5 127 178 127 178 210 210 20 5R22 50x20 0R22 127 178 127 178 210 210 600 50R22 5 127 178 127 178 210 210 600 55 22 5 127 178 127 178 210 210 24R20 5 178 203 178 203 210 210 600 65R23 22 5R23 RE 178 203 178 203 210 210 600 55R26 5 152 203 152 203 210 210 700 50 26 5 152 203 152 203 210 210 710 4...

Страница 103: ...r 5 U shaped clamp 6 shackle 7 clamping nuts Proper operation of the parking brake is dependent on the effectiveness of the front axle brake and the correct brake cable tension Replacing the parking brake cable Hitch trailer to tractor Park trailer and tractor on level surface Place securing chocks under one trailer wheel Fully unscrew the bolt of the brake crank mechanism 2 Loosen the nuts 7 of U...

Страница 104: ...between the clamps may not be less than 15 mm Clamp jaws must be placed at the load bearing cable see Figure 5 7 The first clamp should be placed directly on the thimble Install bolts and new securing cotter pins After the first load of cable re check the condition of cable end correct if necessary FIG 5 7 Installation of steel cable clamps Adjustment of parking brake cable tension Hitch trailer t...

Страница 105: ...tem Before commencing adjustment make certain that the main break is correctly regulated and is functioning properly Checking and parking brake adjustment every 12 months if needed 5 3 PNEUMATIC SYSTEM MAINTENANCE 5 3 1 PRELIMINARY INFORMATION Work connected with the repair change or regeneration of system components brake cylinders conduits control valve braking force regulator etc should be entr...

Страница 106: ...ems air pressure should amount to approx 8 bar Turn off tractor ignition Check system components by releasing brake pedal in tractor Give particular attention to line connections and brake cylinders Repeat system check with depressed tractor brake pedal The help of a second person is required In the event of the appearance of leaks compressed air will reach places of damage on the exterior with a ...

Страница 107: ... condition and degree of cleanness of the system components Contact of pneumatic line seals etc with oil grease petrol etc may cause damage and accelerate the ageing process Bent conduits permanently deformed cut or worn should be replaced Visual assessment of system Conduct inspection of system at the same time as when checking tightness IMPORTANT Repair exchange or regeneration of pneumatic syst...

Страница 108: ...ical direction Depending on trailer working conditions but not less than once in three months take out and clean air filter inserts which are located in pneumatic system connection conduits Inserts are used many times and are not subject to changing unless they are mechanically damaged Required service actions Reduce pressure in supply line Reduction of pressuring line may be achieved by pressing ...

Страница 109: ...sert and the filter body should be carefully washed out and blown through with compressed air Assembly should be done in reverse order Cleaning the air filter filters every 3 months of use 5 3 4 DRAINING WATER FROM AIR TANK FIG 5 9 Draining water from air tank 1 drain valve 2 air tank Required service actions Open out drain valve 1 placed in lower part of tank 2 ...

Страница 110: ...leaned or replaced if it is damaged see section 5 3 5 Draining water from air tank after each week of use 5 3 5 CLEANING DRAIN VALVE DANGER Before dismantling drain valve release air from tank Required service actions Reduce pressure in air tank Reduction of pressure in tank is achieved by tilting the drain valve mandrel Unscrew valve Clean valve purge with compressed air Change copper seal Screw ...

Страница 111: ... their designated sockets Before the winter period it is recommended to preserve the seal with special preparations e g silicon grease for rubber elements Each time before connection of the machine inspect technical condition and cleanness of contacts and sockets in tractor If necessary clean or repair tractor socket Inspect trailer connections connection should be inspected every time before conn...

Страница 112: ... pneumatic line 1 pneumatic line 2 connecting nut 3 clamping ring 4 reinforcing sleeve 5 4 HYDRAULIC SYSTEM MAINTENANCE 5 4 1 PRELIMINARY INFORMATION Work connected with the repair change or regeneration of hydraulic system components suspension cylinders valves etc should be entrusted to specialist establishments having the appropriate technology and qualifications for this type of work The dutie...

Страница 113: ...c brake cylinders and turning interlock cylinders Conduct test tipping of load box backwards Open and close the tailgate several times Press tractor brake pedal several times Only if the trailer is equipped with hydraulic brake system Check tightness of hydraulic system inspect cylinders and hydraulic lines In the event of confirmation of oil on hydraulic ram cylinder bodies ascertain origin of le...

Страница 114: ...urfaces etc Inspection of hydraulic connections and sockets connection should be inspected every time before connecting trailer to tractor or second trailer 5 4 4 CHANGE OF HYDRAULIC LINES Hydraulic lines must be changed every 4 years regardless of their technical condition This should be entrusted to specialised workshops Change of hydraulic lines every 4 years 5 5 OPERATION OF ELECTRICAL SYSTEM ...

Страница 115: ...if the connection lead is reliable Check connection sockets in tractor and trailer Check completeness and technical condition of trailer lights Check completeness of all reflectors Check correct mounting of triangular slow moving vehicle sign Before driving on to public road check that the tractor is equipped with warning reflective triangle Checking technical condition of electrical system each t...

Страница 116: ... to dismantle whole lamp or trailer subassemblies TAB 5 3 List of bulbs LAMP LAMP TYPE BULB QUANTITY IN 1 LAMP NUMBER OF LAMPS Rear left lamp assembly WE 549L R10W 1 unit P21W 2 units 1 Rear right lamp assembly WE 549P R10W 1 unit P21W 2 units 1 Licence plate illumination light LT 120 C5W 1 unit 2 Rear clearance lamp 127 021 00 00 R5W 1 unit 2 ...

Страница 117: ...SECTION 5 Pronar T700 5 29 5 6 TRAILER LUBRICATION FIG 5 11 Trailer s lubrication points ...

Страница 118: ...G 5 12 Trailer s lubrication points TAB 5 4 Trailer lubrication schedule ITEM LUBRICATION POINT NUMBER OF LUBRICATION POINTS TYPE OF GREASE FREQUENCY 1 Wheel hub bearing 4 A 24M 2 Drawbar eye 1 B 14D 3 Expander shaft sleeve 4 A 3M ...

Страница 119: ...nder ball bearing 1 B 3M 7 Parking brake mechanism 1 A 6M 8 Leaf spring absorber sliding surface 4 B 1M 9 Leaf spring absorber pin 4 A 3M 10 Tandem suspension rocker arm pin 2 B 3M 11 Rear hitch mechanism 1 A 3M 12 Tipping pin 2 B 3M 13 Drawbar rocker arm sleeve 1 A 3M 14 Drawbar rocker arm pin 1 A 3M 15 Drawbar spring 1 C 6M 16 Telescopic support option 2 A 3M 17 Tailgate cylinder bearing 4 A 3M ...

Страница 120: ...ine B permanent grease for heavily loaded elements with addition of MOS2 or graphite C anticorrosion preparation in aerosol D ordinary machine oil silicon grease in aerosol Trailer lubrication should be performed with the aid of a manually or foot operated grease gun filled recommended grease Before commencing work insofar as is possible remove old grease and other contamination Remove and wipe of...

Страница 121: ...spection mount lubricated elements If necessary bearing and seals should be replaced with new parts Lubrication of axle bearings shall be performed at least once in 2 years or every 50 000 km In the event of intensive use lubrication should be performed more frequently Empty grease or oil containers should be disposed of according to the recommendations of the lubricant Manufacturer ATTENTION Lubr...

Страница 122: ...tion the oil applied is not classified as a dangerous substance however long term action on the skin or eyes may cause irritation In the event of contact of oil with skin wash the place of contact with water and soap Do NOT apply organic solvents petrol kerosene Contaminated clothing should be changed to prevent access of oil to skin In the event of contact of oil with eye rinse with large quantit...

Страница 123: ...ilgate Carefully clean load remains from the load box sweep out or blow out with compressed air especially where tailgate and extensions join together To clean trailer only use clean running water or water with a cleaning detergent additive with neutral pH Using pressure washer increases washing effectiveness but particular care must be taken during work During washing washer nozzle may not be clo...

Страница 124: ...lly in replacement containers but very clearly marked Preparations may not be stored in food and drink containers Care for the cleanness of elastic conduits and seals The plastic from which these elements are made may be susceptible to organic substances and some detergents As a result of long term reaction of some substances the ageing process may be accelerated and risk of damage increased Rubbe...

Страница 125: ...storage of unused trailer it is recommended that every 2 to 3 weeks the machine may be moved a bit so that the place of contact of tyres with ground is changed The tyres will not be deformed and maintain proper geometry Also tyre pressure should be inspected from time to time and if necessary pressure should be increased to appropriate value If trailer is equipped with tarpaulin it should be caref...

Страница 126: ...Nm M10 37 49 72 M12 64 85 125 M14 100 135 200 M16 160 210 310 M20 300 425 610 M24 530 730 1 050 M27 820 1 150 1 650 M30 1 050 1 450 2 100 1 resistance class according to DIN ISO 898 standard Hydraulic lines should be tightened with torque of 50 70 Nm FIG 5 13 Bolt with metric thread 1 resistance class d thread diameter ...

Страница 127: ...s procedure Immobilise trailer with parking brake prevent the trailer from rolling by placing wedges under the wheels support the trailer on both sides of the drawbar under the front beam 2 location marked with an arrow by means of supports of a suitable height and strength support the drawbar underneath using a jack shaft FIG 5 14 Adjusting drawbar height 1 drawbar 2 front beam 3 drawbar mounting...

Страница 128: ...ractor system and possibly configure the trailer brake system The standard trailer is equipped with a double conduit system If the tractor is equipped with a single conduit brake system the trailer s system must be configured for the tractor In order to do this remove the yellow spiral conduit 1 together with the connector in place of the removed conduit plug the filter 3 with the cap 4 and washer...

Страница 129: ...onduit 3 conduit filter 4 plug 5 copper washer 6 black connector ATTENTION Before beginning repair works on pneumatic systems reduce air pressure Do NOT attempt to repair controls of the pneumatic system by yourself In the event of damage to these sub assemblies repair should be entrusted to authorised service point or replaced with new parts ...

Страница 130: ... valve repair or replace Excessive slack in bearings Check slack and regulate if needed Damaged bearing Replace bearings Noise in axle hubs Damaged hub parts Replace Poor reliability of braking system Insufficient pressure in system Check pressure on tractor pressure gauge wait till compressor fills tank to required pressure Damaged air compressor in tractor Repair or replace Damaged brake valve i...

Страница 131: ...ed Check tractor hydraulic pump Damaged or contaminated ram cylinder Check cylinder ram piston bending corrosion check ram cylinder for tightness piston seal in case of need repair or replace ram cylinder Excessive cylinder ram loading Check mechanism controlled by ram cylinder for mechanical damage Incorrect hydraulic system operation Damaged hydraulic lines Check and ascertain that hydraulic lin...

Страница 132: ...Pronar T700 SECTION 5 5 44 ...

Страница 133: ...NOTES ...

Страница 134: ... ...

Страница 135: ...71A8 Wheel 20 5R22 50x20 0R22 173A8 Wheel 600 50R22 5 170A8 Wheel 600 55R22 5 16PR 169A8 Wheel 600 55R26 5 Wheel 700 50 26 5 16PR 174A8 Wheel rim 14 00x22 5 ET 0 Wheel rim 16 00x22 5 ET 0 Wheel rim 16 00x22 5S ET 0 Wheel rim 20 00x22 5 ET 0 Wheel rim 20 00x22 5 ET 20 Wheel rim 20 00x26 5 ET 0 Wheel rim 24 00x26 5 ET 50 ...

Страница 136: ......

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