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SPINDLE SERVICE

NOTE:

TDR-15 and TDR-12 series mowers have been equipped from the factory with

two styles of blade spindles:

Up to SN 1415136 (TDR-15) / SN 1412036 (TDR-12)

Blade spindles are factory equipped with greasable bearings. These spindles are
identified by a grease fitting in the center of the drive pulley. Grease must be added to
these spindles at least every 8 hours of running for a proper service life.

SN 1415137 (TDR-15) / SN 1412037 (TDR-12) and Above

Blade spindles are factory equipped with sealed, maintenance free bearings. These
spindles are identified by the absence of a grease fitting in the center of the drive pulley
(early production & replacement maintenance free spindles have a set-screw in place of
the grease fitting).

SPINDLE INSPECTION



Spindles are equipped with two roller ball bearings. Adjustment is set by
tightening the 1” left hand nut to 60 ft-lbs. torque for proper setting.



Periodically inspect blade spindles by grasping blade, and moving from side to
side. If any free play is noted, replace or repair.

SPINDLE ASSEMBLY REMOVAL

1.

Remove blade from spindle.

2.

Remove belt shield. Loosen 4 bolts that hold gearbox to mount.

3.

Loosen 1/2” x 3 1/2” tap bolts and slide gearbox toward front until belt is easy to
remove.

4.

Remove belt.

5.

Remove 4 bolts attaching spindle assembly to mower frame and remove as a unit,
since pulley will come out through the hole in the deck.

SPINDLE ASSEMBLY INSTALLATION

Reverse above procedure. Be sure spindle mounting area of deck is clean of any
foreign material before attaching spindle assembly.

SPINDLE REBUILDING



Spindle repair requires special skills and tools. If your shop is not properly
equipped or your mechanics are not properly trained in this type of repair, you
may be time and money ahead to use a new spindle assembly.



Remove pulley from spindle assembly. Place assembly in press and force
spindle down through housing. Once pressed apart, replace bearings, as
removal will have damaged bearings internally.

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Содержание TDR-12

Страница 1: ... 1315121 and up PROGRESSIVE TURF EQUIPMENT INC 137 WEST WILLIAM STREET SEAFORTH ONTARIO CANADA N0K 1WO PHONE 519 527 1080 SERIAL _____________________ TOLL FREE 800 668 8873 WEB www progressiveturfequip com ISSUE DATE May 2017 P N 120518 Si No Lee Ingles Pida Ayuda a Alguien Que Se Lo Lea Para Que le Traduzca Las Medidas de Seguridad ...

Страница 2: ......

Страница 3: ...G 14 OPERATING THE MOWER 16 DAILY CHECK LIST 16 HITCHING MOWER TO TRACTOR 17 LEVELLING THE MOWER PTO 18 CONNECTING THE PTO SHAFT 18 INSTALLING PTO SHAFTS 19 CHECK PTO LENGTH DURING TURNS 20 CUTTING HEIGHT ADJUSTMENT 21 Pro Lift N TurnTM SYSTEM 22 MACHINE MAINTENANCE 23 MAINTENANCE SAFETY 23 PROPER TORQUE FOR FASTENERS 23 GREASE COMPATIBILITY 24 LUBRICATION 25 BLADE SPINDLE GREASING 25 GEARBOX OIL ...

Страница 4: ......

Страница 5: ...Inc replacement parts Substitute parts will void the warranty and may not meet the standards required for safe and satisfactory operation of this equipment Blades are especially important Their manufacturing process is a very exacting one and only a handful of blade producers are capable of this process Always insist on purchasing and using OEM blades for your own protection and that of your emplo...

Страница 6: ...3 ...

Страница 7: ...cular situation Throughout this manual references are made to right and left directions These are determined by standing at the rear of the equipment and facing the direction of forward travel Blade rotation is counter clockwise as viewed from the top of the mower For quick reference record the following information MODEL ___________________________ DATE PURCHASED ___________________________ SERIA...

Страница 8: ...ormed and welded with supporting members at high stress areas to achieve maximum strength Deck is 7 deep Hitch 4 positions with height settings from 10 1 2 to 15 Safety chain with hook according to Dept of Transport regulations Cutting Height Easy and accessible screw mechanism Infinite number of adjustments from to 4 Tongue Weight Transport Mowing TDR 12 1100 560 TDR 15 800 340 Spindles 30mm spin...

Страница 9: ... responsibility to ensure that it is safe for you and others You should also ensure the machine will not be damaged or made unsafe by the operation maintenance or repair procedures you choose Modifications or adaptations to the machine are not allowed Various jurisdictions have specific requirements for work zone safety Know and adhere to your local requirements Treat the instructions in this manu...

Страница 10: ... shoes gloves reflector type vests and ear protection are types of equipment that may be required Prolonged exposure to loud noise can cause hearing damage Never operate a mower while under the influence of drugs or alcohol These make reflexes slow and put you and others in grave danger Always make sure you have full concentration while mowing Adhere strictly to all regulations at the worksite per...

Страница 11: ...s can cause small objects and debris to be thrown from under the mower deck at high speeds up to 300 ft away Objects ejected by the mower blades can cause severe injury Never tamper with safety devices or operate the mower with them removed Check proper operation regularly Always disengage PTO turn power unit off and remove key before dismounting for any reason Never place hands or feet under mowe...

Страница 12: ...ild up Never work on raised mower decks without safety locks in place Periodically check condition of safety devices guards and deflectors Replace only with manufacturer s recommended parts Inspect and replace damaged blades Use only original OEM parts Blades can fail from poor maintenance practices Handle mower blades carefully They are sharp and can cut unprotected skin Use caution and wear glov...

Страница 13: ...c pipes or similar Connect arc welder ground as close as possible to work area Work with extra care when welding grinding or torch cutting near flammable objects WORKING ON PAINTED SURFACES Heated paint gives off poisonous gases Therefore paint must be removed from an area with a radius of at least 4 in 10 cm before carrying out welding grinding or gas cutting In addition to the health hazard the ...

Страница 14: ...ower is in the raised position activate tractor hydraulic control valve slightly so that the cylinders will extend and allow the locks to be totally engaged This way there will be no sudden surges on the hydraulic system when traveling over tough terrain When towing this mower the following information concerning road speed should be strictly adhered to WEIGHT OF TOWING VEHICLE MAXIMUM ALLOWABLE R...

Страница 15: ...y If not deflate tire unseat beads and repeat the above mounting procedure After properly seating beads adjust to pressure recommended POWER TAKE OFF Keep all safety shields in place When operating the power take off be sure the tractor shield is always in place covering the exposed power take off shaft Before dismounting from the tractor stop the power take off put tractor in neutral set brakes i...

Страница 16: ...EASING 1 10 NOTICE HITCH SETUP 1 ITEM NO DESCRIPTION QTY 11 MOWER MODEL 4 12 FRONT DECK HEIGHT 6 13 REAR DECK HEIGHT 6 14 SAFETY SIGN INNER TUBE 2 4 15 SAFETY SIGN OUTER GUARD 2 4 16 CE WARNING DECAL 2 4 17 SAFETY SIGN INNER GUARD 2 0 18 DECAL DANGER OUTER SHIELD 2 0 19 WARNING BLADE HARDWARE 1 5 14 15 16 5 5 3 5 3 5 3 11 BOTH SIDES SN 1415143 UP 14 15 16 UP TO SN 1415142 17 18 7 1 2 6 8 19 10 3 4...

Страница 17: ...le TDR 12 DECAL KIT 524002 TDR 15 DECAL KIT 524004 ITEM 2 A C MODELS 521819 ITEM 11 209127 ITEM 9 526003 ITEM 10 521784 ITEM 5 209173 ITEM 3 209113 ITEM 4 521817 ITEM 2 B D MODELS 209171 ITEM 1 209175 PROGRESSIVE TDR 15 ROLLER MOWER ITEM 8 521119 UP TO SN1415142 PROGRESSIVE TDR 12 ROLLER MOWER ITEM 11 209126 ITEM 8 526001 SN1415143 UP ITEM 7 521820 ITEM 6 209115 ...

Страница 18: ...15 ITEM 14 521451 ITEM 14 209139 ITEM 16 210238 ITEM 15 210237 ITEM 13 If Equipped 209123 ITEM 12 If Equipped 209139 ITEM 17 210239 GREASE POINT DECAL 521014 ITEM 18 521455 ITEM 19 209182 ...

Страница 19: ...ached to tractor with a safety chain 3 Ensure all safety shielding is properly installed and check that all nuts and bolts are secure and pins are properly cotterpinned 4 Check condition of blades and security of attachment 5 Ensure mower is properly mounted adjusted and in good operating condition 6 Clear area of stones branches or other debris that might be thrown causing injury or damage 7 Neve...

Страница 20: ...er flotation of the wing decks Safety chain must always be attached to towing vehicle When towing mower on any roadways lock brakes together Use proper lighting and marking devices according to the local regulations NOTE If the three point hitch is attached to tractor be sure it will not contact any part of the mower when making sharp turns Mount the hose support bracket so the large access hole i...

Страница 21: ...CTING THE PTO SHAFT a Ensure that the tractor engine is shut off and the parking brake is locked b Holding the PTO against the end of the tractor PTO shaft rotate the tractor PTO by hand until the shaft slides on slightly c Slide the locking collar on the PTO backwards releasing the locking mechanism Hold and slide the PTO on d Release the locking ring and pull the PTO shaft backwards until the lo...

Страница 22: ... must be mounted with the yoke laying as flat as possible ie Timed Input Drive Shaft All PTO shafts have a short chain attached on both ends Find a location to wrap or hook on short chain Be sure that when decks are brought into transport position the safety chain will not bind or pull PTO shield The Intermediate shaft is installed with the large bell end onto the main gear box The PTO mount brack...

Страница 23: ...ntact a With the tractor in the lowest gear and travelling very slowly make a sharp turn b As you turn watch closely to make sure the tractor tires contact the hose support not other parts of the mower c If the tires do not contact the hose support adjust tractor tire width if possible so they contact the hose support Contact us for a modified guard NOTE This is not the worst condition Making turn...

Страница 24: ...djustments available from to 4 Moving the adjuster up and down moves a side channel that mounts the front and rear rollers Before attempting to make height adjustments the locking bolt on the side channel adjacent to the adjuster must be loosened When the desired adjustment is made be sure to tighten the locking bolt and adjuster jam nut to maintain the adjusted height The height scales at the bac...

Страница 25: ...en mowing in fields with ribbons or irrigation ditches the operator can save time moving from section to section without shutting down the PTO and raising the decks to the full transport position by utilizing the Pro Lift N Turn system To actuate the Pro Lift N Turn System the operator lifts the decks during operation until the lock plate contacts the stop plate fastened to the frame Once the mowe...

Страница 26: ...The chart lists the correct tightening torque for fasteners on Progressive Turf Equipment mowers When bolts are to be tightened or replaced refer to this chart to determine the proper torque except when specific torque values are assigned in the manual Only SAE Grade 5 fasteners are to be used in the assembly of this machine or as otherwise specified in this manual Bolt Head Markings SAE Grade 2 S...

Страница 27: ...n lithium is used including lithium complex the existing grease will be contaminated and the lubrication properties may be lost leading to component damage 2 Molybdenum Disulfide Moly is an additive used in slow moving extreme load applications The particles in the Moly grease can actually increase bearing wear in a high speed mower application Generally speaking Moly based greases will be grey in...

Страница 28: ...2 Up to SN 1412037 TDR 15 Up to SN 1415136 The top bearing on all spindle assemblies has a shield only This allows grease to exit and relieves any pressure build up inside spindle housing when greasing Greasing of blade spindles should continue until grease can be seen exiting between the top bearing Some working conditions will require this operation to take place every 4 to 5 running hours becau...

Страница 29: ... low add oil through top plug hole of casing until oil just starts to flow out of side oil level hole Replace and tighten plugs Use 80W90 gear oil or equivalent MAIN GEAR BOX The main gearbox has a combination filler plug and dipstick Remove the plug dry off the dipstick and replace to check oil level It must touch the oil in the gear box Add oil as required Use 80W90 gear oil or equivalent Replac...

Страница 30: ...arp Inspect blades before each use to determine that they are mounted tightly and are in good condition Replace any blade that is bent excessively nicked worn or has any other damage Small nicks can be ground out when sharpening Use only original equipment blades when replacing worn or damaged mower blades They are made of special steel alloys and subjected to rigid heat treat and inspection requi...

Страница 31: ...replace bolts lock washers and nuts when replacing blades Tighten bolts to proper torque as listed on Page 23 Replace any blade that is bent nicked deeper than excessively worn or has any other damage Small nicks can be ground out during sharpening Always balance blades before use In abrasive soil conditions monitor condition of the blade wing If erosion of the steel is evident at the base of the ...

Страница 32: ...r file blades following original pattern as shown Sharpen to a razor edge Do not sharpen back side of blade Use the supplied cone balancer pn 209000 to verify blade balance When the blade is correctly balanced the blade will remain horizontal Failure to properly balance blades after sharpening can cause vibration leading to premature component damage Pro EZ Change blades must be balanced as a comp...

Страница 33: ...or proper setting Periodically inspect blade spindles by grasping blade and moving from side to side If any free play is noted replace or repair SPINDLE ASSEMBLY REMOVAL 1 Remove blade from spindle 2 Remove belt shield Loosen 4 bolts that hold gearbox to mount 3 Loosen 1 2 x 3 1 2 tap bolts and slide gearbox toward front until belt is easy to remove 4 Remove belt 5 Remove 4 bolts attaching spindle...

Страница 34: ...ress on inner race of bearing until seated against shim Insert bearing spacer tube with hole end up Set remaining bearing with shield side up open side on first onto spindle Press on inner race this bearing will be a loose fit in the hub so it will seat itself properly When all parts have been installed on spindle torque left hand nut to 60 ft lbs and then tighten set screws in pulley For greaseab...

Страница 35: ...ure belts run in proper groove V BELT TENSION Proper belt tensioning is a fundamental factor in the successful V belt operation Lack of tension will cause slippage and too much tension will cause excessive belt stretch as well as damage to the drive components such as bearings and shafts Therefore to ensure proper belt tension the following procedure is recommended CHECKING BELT TENSION At the mid...

Страница 36: ...k system from damage if the operator attempts to lower the cutting decks while the transport locks are still engaged SN 1415134 and up When reconnecting the quick disconnects to the tractor be sure that both ends are clean Dirt in the hydraulic system can block the orifice in the line throttle valve or even score the cylinder tubes Hydraulic fluid escaping under pressure has enough force to penetr...

Страница 37: ... locks hard to disengage Cylinder not pulling wing up all the way Adjust clevis on end of cylinder Mower deck will not lower Vibration on turning Input shaft does not collapse easily on turning Premature spindle bearing failure Orifice in line throttle valve plugged Draw bar length incorrect Lack of grease at intermediate location of drive shaft Lack of lubrication or grease is contaminated Remove...

Страница 38: ...35 ...

Страница 39: ...2 TDR 15 TDR15 TDR12 Effective serial numbers TDR 15 1315121 and up TDR 12 1312030 and up P N 120518 Issue Date Jan 2018 Si No Lee Ingles Pida Ayuda a Alguien Que Se Lo Lea Para Que le Traduzca Las Medidas de Seguridad ...

Страница 40: ..._______ Always state this information when contacting your selling dealer and when ordering spare parts Parts Information Use only Genuine Original Equipment Manufacturers O E M replacement parts The use of will fit parts may reduce machine performance void machine warranties and present a safety hazard Use Genuine OEM parts Progressive Turf Equipment Inc 137 West William Street Seaforth Ontario C...

Страница 41: ...cks before performing maintenance Block and or support machine using equipment designed for the task When maintaining blades or spindles always ensure locks are seated correctly in place When performing hydraulic maintenance ensure that pressure has been released It is imperative that the operator or qualified service technician reads and understands all the safety information in the Operator s Ma...

Страница 42: ...Address of the person or organization ordering the parts who should be charged and if possible the serial number of the machine for which the parts are being ordered 3 The purchase order must clearly list the quantity of each part the complete and correct part number and the basic name of the part 4 The manufacturer reserves the right to substitute parts where applicable 5 Some parts may be unlist...

Страница 43: ...EMBLY 8 2 2 LIFT ASSEMBLY 9 2 3 DECK STANDOFFS LOCKS 10 2 4 DECK STANDOFFS LOCKS 11 2 5 WING LOCK ASSEMBLIES 12 2 6 WING LOCK ASSEMBLIES 13 2 7 WHEEL ASSEMBLIES 14 3 HYDRAULICS 15 3 1 HYDRAULICS 15 4 DRIVELINE 16 4 1 DRIVELINE 16 4 2 INPUT PTO SHAFT 17 4 3 INPUT PTO SHAFT 18 4 4 INTERMEDIATE PTO SHAFT 19 4 5 WING DECK PTO SHAFT 20 4 6 WING DECK PTO SHAFT CURRENT 21 4 7 REAR DECK PTO SHAFT 22 4 8 4...

Страница 44: ...TDR 12 15 Parts Manual 2 1 DECK ASSEMBLY 1 1 Blade Spindle Assembly Greaseable TDR 15 up to Serial 1415136 TDR 12 up to Serial 1412036 03 2015 ...

Страница 45: ...TDR 12 15 Parts Manual 3 1 2 Blade Spindle Assembly Maintenance Free TDR 15 Serial 1415137 up TDR 12 Serial 1412038 up 02 2015 ...

Страница 46: ...TDR 12 15 Parts Manual 4 1 3 Deck Assembly TDR 15 Wing Rear All 02 2017 ...

Страница 47: ...TDR 12 15 Parts Manual 5 1 4 Wing Deck Assembly TDR 12 02 2017 ...

Страница 48: ...8 TDR 15 All TDR 12 Rear Deck TDR 12 Wing Decks ROUND ROLLER SHAFTS TDR 15 UP TO SN 1715184 TDR 12 UP TO SN 1612057 HEX ROLLER SHAFTS TDR 15 SN 1715185 UP TDR 12 SN 1712058 UP ROUND ROLLER SHAFTS TDR 12 UP TO SN 1612057 HEX ROLLER SHAFTS TDR 12 SN 1712058 UP ...

Страница 49: ...TDR 12 15 Parts Manual 7 1 6 Gearbox Assembly 02 2015 ...

Страница 50: ...TDR 12 15 Parts Manual 8 2 FRAME ASSEMBLY 2 1 Frame Assembly 04 2016 ...

Страница 51: ...TDR 12 15 Parts Manual 9 2 2 Lift Assembly 02 2015 ...

Страница 52: ...TDR 12 15 Parts Manual 10 2 3 Deck Standoffs Locks TDR15 up to Serial 1515150 TDR12 up to Serial 1512043 05 2015 ...

Страница 53: ...TDR 12 15 Parts Manual 11 2 4 Deck Standoffs Locks TDR15 Serial 1515151 Up TDR12 Serial 1512044 Up 05 2015 ...

Страница 54: ...TDR 12 15 Parts Manual 12 2 5 Wing Lock Assemblies TDR15 up to Serial 1515148 TDR12 up to Serial 1512043 02 2015 ...

Страница 55: ...TDR 12 15 Parts Manual 13 2 6 Wing Lock Assemblies TDR15 Serial 1515149 up TDR12 Serial 1512044 up 02 2015 ...

Страница 56: ...TDR 12 15 Parts Manual 14 2 7 Wheel Assemblies 07 2014 ...

Страница 57: ...TDR 12 15 Parts Manual 15 3 HYDRAULICS 3 1 Hydraulics 02 2015 ...

Страница 58: ...TDR 12 15 Parts Manual 16 4 DRIVELINE 4 1 Driveline 06 2015 ...

Страница 59: ...TDR 12 15 Parts Manual 17 4 2 Input PTO Shaft All B Models D Models Serial 1515149 and up 07 2014 ...

Страница 60: ...TDR 12 15 Parts Manual 18 4 3 Input PTO Shaft TDR15 D Model Up to Serial 1515148 TDR15 D Model Optional on Serial 1515149 up 04 2015 ...

Страница 61: ...TDR 12 15 Parts Manual 19 4 4 Intermediate PTO Shaft 07 2014 ...

Страница 62: ...TDR 12 15 Parts Manual 20 4 5 Wing Deck PTO Shaft TDR 12 UP TO SERIAL 1512043 TDR 15 UP TO SERIAL 1515148 02 2015 ...

Страница 63: ...TDR 12 15 Parts Manual 21 4 6 Wing Deck PTO Shaft Current TDR 12 SERIAL 1512044 up TDR 15 SERIAL 1515149 up 06 2015 ...

Страница 64: ...TDR 12 15 Parts Manual 22 4 7 Rear Deck PTO Shaft 09 2014 ...

Страница 65: ...TDR 12 15 Parts Manual 23 4 8 4 Way Gearbox 07 2014 ...

Страница 66: ...TDR 12 15 Parts Manual 24 4 9 Deck Gearbox Standard Rotation 02 2015 ...

Страница 67: ...TDR 12 15 Parts Manual 25 4 10 Deck Gearbox Reverse Rotation 02 2015 ...

Страница 68: ...26003 DECAL GREASING SCHEDULE 521784 DECAL HITCH SETUP 521119 DECAL PTO GREASE 209173 DECAL ROTATING BLADE DANGER 209115 DECAL OEM PARTS 521820 DECAL CAUTION 209113 DECAL REPLACE SHIELDS 521817 DECAL PROGRESSIVE TURF B Models 209171 DECAL PTO COLLAPSE 209175 DECAL GENERAL SAFETY 521817DE DECAL PROGRESSIVE TURF D Models TDR 15 DECAL KIT 524004 TRD 12 DECAL KIT 524002 209182 DECAL BLADE HARDWARE 05 ...

Страница 69: ...1451 DECAL DANGER INNER SHAFT GREASE POINT DECAL 521014 210238 DECAL CE WARNING 210237 SAFETY SIGN OUTER GUARD 210239 DECAL INNER SHAFT 521455 DECAL DANGER OUTER TUBE PROGRESSIVE TDR 15 ROLLER MOWER PROGRESSIVE TDR 12 ROLLER MOWER 209126 TDR 12 ROLLER MOWER DECAL ...

Страница 70: ...___________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ __________________________________________________________________________________________ ________...

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