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REHATEAM s.r.l.—vicolo Negrelli 

5

31040 

Castagnole di Paese TV  

-

 www.rehateamprogeo.com

 

Service Manual JOKER JUNIOR 2.0    8

 

 

 

SERVICE MANUAL 

DIRECTIONALITY

 

ADJUSTING THE DIRECTIONALITY 

Check that the two forks are perpendicular to the ground. If they are not, 
proceed with the adjustment of the fork angle following the instructions 
on the sheet FORK ANGLE ADJUSTMENT. 

If both forks axis are correct but the wheelchair still turns right or left, it 
means that the latitudinal angle is not perfect. 

This may be due to hit, to improper pressure exercised on the fork or its 
support, or to a tiny imperfection among all parts fixed together due to 
their manufacturing tolerances. 

You can fix the fork axle 

in three different angles to correct the direc-

tionality.  

Loosen all four grab screws 

G

, remove the bolt 

F

 and slide off the fork 

complete with the axle 

P

The axle has two side hollows 

B

 where you have to cast the flat inserts 

C0 

or the 1° titled inserts 

C1 

that are recognizable thanks to two dots. 

With the flat inserts 

C0

, the axle keep its original inclination. 

With  the  tilted  inserts 

C1

,  the  axle  tilts  by  1°  right  or  left  according  to 

how to cast them in the hollows

see images.  

Note: you can cast the inserts only as indicated in these images.  

Once  you  have  casted  the  inserts 

C0

  or 

C2

,  it  is  advisable  to  try  to 

screw the bolt 

F

 to check there is no difficulty. Sometimes, in fact, the 

holes of the inserts may have working burr that make the bolt hard to go 
through.  

To mount the fork unit. Insert the axle 

P

 in the fork support paying atten-

tion to the orientation of the same axle. In fact, the axle is not straight, 
but it shows a bend. Such bend must be facing to the rear of the wheel-
chair.  

Insert and screw the bolt 

F

 without tightening it much (it is enough to screw it up to stop). 

Adjust the fork angle 

 

see sheet “fork angle”.  

 

Note. This type of adjustment can take place even at original assembly, therefore, you may find the in-
serts 

C0

 on one axle and 

C1

 on the other, for instance.  

The wheelchair is not supplied with supplementary inserts, therefore, it will be necessary to order them 
when needed. 

 

Axles without inserts 

Until 2019 the axles had no inserts 

C0

 or 

C1. 

There were 0°, 1°rh and 1°lh axles. 

To adjust the directionality, it is necessary to change the axle. 

 

 

B

 

P

 

0° 

X

                      

Y

         1° 

Y               X                X               Y

 

X               Y                Y               X

 

          0°                                 1°                                    1° 

P                    P                     P

 

C0

 

 

C1

 

 

SIDE VIEW 

 

FRONT             REAR 

C0 

o

 C1  

P  

C0 

or

 

C1  

C0 

or

 

C1  

G1 

  G2 

G3 

Содержание JOKER JUNIOR 2.0

Страница 1: ...EHATEAM s r l vicolo Negrelli 5 31040 Castagnole di Paese TV www rehateamprogeo com Service Manual JOKER JUNIOR 2 0 1 S E R V I C E M A N U A L JOKER JUNIOR 2 0 Rev 0 06 05 2020 SERVICE MANUAL ENGLISH...

Страница 2: ...ians for any non standard requirements or modifications to allow them to evaluate such modifications and verify that they will not compromise the normal and safe use of the wheelchair Any modification...

Страница 3: ...04 FRONT HEIGHT Caster on fork 05 FRONT HEIGHT Sliding system 06 FORK ANGLE 07 DIRECTIONALITY 09 REAR HEIGHT 10 SETTING point of balance 11 CAMBER AND CONVERGENCY 13 BRAKE 14 BRAKE SPACING 15 REMOVAB...

Страница 4: ...and fork s sizes Screw off the bolt V while holding the other Remove the axle P Position the caster to another hole insert the axle and fix the bolt V holding the one on the other side Pay attention t...

Страница 5: ...Make sure that the all around rotation of the fork the caster does not touch the frame The point of contact caster frame determines the minimum front height you can reach using the same caster If you...

Страница 6: ...the fork s axle proceed as above mentioned until reaching the correct angle You can also measure the perpendicularity by turning the fork by 360 during the full turn the wheel has to touch the surfac...

Страница 7: ...e not turn smoothly Clean or change the bearings FRONT WHEELS The casters are not adjusted at the same height Adjust the front wheels at the same height The tyres of the two front wheels are different...

Страница 8: ...the axle tilts by 1 right or left according to how to cast them in the hollows see images Note you can cast the inserts only as indicated in these images Once you have casted the inserts C0 or C2 it...

Страница 9: ...ft side are at the same height take measure from two fix points for instance the straight line from the upper side 1 of the clamp A to the line 2 of the holes of post s plate that fixes the frame or t...

Страница 10: ...rd to unscrew because the second one still tightened with the nut can create a pressure on the first If you wish to make the setting 12 5 mm MORE ACTIVE starting from the position as shown in the pict...

Страница 11: ...ve to adjust the convergence Follows next page WORK ON A FLAT AND EVEN SURFACE The wheel receiver gives the rear wheel camber cambered receiver The two wheel receivers are fixed to the rear axle thus...

Страница 12: ...rmation see also adjustment sheet quick release axle It may be a little harder to position and fix the other side due to the pressure given by the seat canvas but you have to respect the same distance...

Страница 13: ...justment To move the support B loosen the grab screw bolt G that you find on the inner side of the support Then loosen the bolt E that you find on the outer side of the support This bolt screws into t...

Страница 14: ...in a vice and heat it with a hot air blower because the bolt is locked with strong lock thread glue DO NOT FORCE WHEN UNSCREWING IT you may damage the bolt s head irremediably Once you have removed th...

Страница 15: ...one position WARNING do not fix the support B without the spacers G the system will results less stable After every adjustment of the rear wheel you have to adjust the position of the side guard You h...

Страница 16: ...ow instruction from 3 to 7 9 To drill the third hole remove the side guard mark the point where to drill and follow instruction from 5 to 7 Advice for drilling While drilling a hole such hole may resu...

Страница 17: ...e or with fine sand paper Assemble the side guard WARNING do not tighten the bolt C and V excessively it may damage the threaded hole until making it unusable HORIZONTAL ADJUSTMENT Follow the instruct...

Страница 18: ...u can fix the pad I of the armrest in three different positions with respect to the tube of the blade Such tube has in fact three pairs of holes Just remove the two bolts H move the pad to either one...

Страница 19: ...rom the frame To do so remove the four bolts B of both supports A and detach the fixing plate C Now remove the footplate unit In this case we start with the footplate with the supports facing downward...

Страница 20: ...r bolts B Pay particular attention when fitting the bolts in order to prevent damaging the threaded holes of the support A Now you can adjust the footplate distance following the instruction HEIGHT AD...

Страница 21: ...ost position of the plate is given when you fix it through its holes 1 and 4 and those of the arm G 2 and 5 Do not position the plate more forward than the provided foremost position the plate will no...

Страница 22: ...s nearly fixed G G N After each adjustment check that There is no interference between footplate and casters 1 2 3 1 2 3 1 2 3 A 2 Positioning the plate on the supports You can assemble the plate on a...

Страница 23: ...integrates the armrest support Insert one bolt and screw it until its head comes off the opposite side a little bit If the point of the bolt is not aligned with the exit hole do not force screwing but...

Страница 24: ...estothedesiredheight If the minimum height you can reach is not enough it is necessary to cut the lower side of the If the maximum height you can reach is not enough it is necessary to change the tube...

Страница 25: ...m If the locking pin D does not lock or there is too much play it is necessary to adjust the end run bolt B Loose the nut C fold the backrest and screw or unscrew the bolt B Open the backrest and chec...

Страница 26: ...mallet gently hit a little harder if necessary the hub or spokes of the wheel and try to remove it Loosen the grab screw A and try to remove the wheel Loosen the bolt B the grab screw X on is not inv...

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