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REHATEAM s.r.l.—vicolo Negrelli 

5

31040 

Castagnole di Paese TV  

-

 www.rehateamprogeo.com

 

Service Manual JOKER JUNIOR 2.0    12

 

 

 

SERVICE MANUAL 

CAMBER AND CONVERGENCY 

 

Take the measures again and if necessary, repeat the same operation until you reach the correct convergence, se previous page. 

If the clamp moved when you loosened the fixing bolts, position the axle’s end (not the receiver) at 8 mm from the clamp for 

the standard 

rear unit, or 5 mm if Full Carbon plate and fix one side, first.  

Tighten the bolt 

A

 and then the grab screw 

B

.  

Before fixing the other side, check the front wheels (considered already adjusted at the same height) are both touching the ground. If one do 
not touch, turn the frame on axle on its loosened side to the necessary extent.  

If the quick release axle of the rear wheel hardly or do not pass through the receiver, loosen 

A

and remove it. Then, tighten all parts 

again, but first pass the hole with a ½” reamer to remove any possible tiny deformation (see also adjustment sheet “

quick release axle

”).

 

It may be a little harder to position and fix the other side due to the pressure given by the seat canvas, but you have to respect the same 
distance. 

Check the measure from a fix point of the frame to the centre of the tyre on each side. Should there be a 
difference greater than 2-3 mm, check the distance between clamp and axle as above mentioned. 
If necessary, correct the adjustment.

 

8 m

m

 

Loosen the bolt 

A

 and then the grab screw 

B. 

The grab screw 

C

 is not involved in this adjustment.

 

Loosen the above mentioned screws just enough to let you turn the rear axle with your hand but without the clamp sliding along the axle. If 
that occurs, you can continue with the adjustment. You will fix that later. 

Turn the rear axle (clockwise or anticlockwise) and observe how and to what extent the wheels move. 

A good reference is the bolt 

D

, in fact its axis, should be perpendicular to the ground, except for the 4° receiver fixed in the centre position 

(2) which is rotated by 90° with respect to the other two positions (1 and 3); in such case, the bolt 

D

 should be parallel to the ground. 

1 3 

Boccola 2° 

Boccola 4° 

Содержание JOKER JUNIOR 2.0

Страница 1: ...EHATEAM s r l vicolo Negrelli 5 31040 Castagnole di Paese TV www rehateamprogeo com Service Manual JOKER JUNIOR 2 0 1 S E R V I C E M A N U A L JOKER JUNIOR 2 0 Rev 0 06 05 2020 SERVICE MANUAL ENGLISH...

Страница 2: ...ians for any non standard requirements or modifications to allow them to evaluate such modifications and verify that they will not compromise the normal and safe use of the wheelchair Any modification...

Страница 3: ...04 FRONT HEIGHT Caster on fork 05 FRONT HEIGHT Sliding system 06 FORK ANGLE 07 DIRECTIONALITY 09 REAR HEIGHT 10 SETTING point of balance 11 CAMBER AND CONVERGENCY 13 BRAKE 14 BRAKE SPACING 15 REMOVAB...

Страница 4: ...and fork s sizes Screw off the bolt V while holding the other Remove the axle P Position the caster to another hole insert the axle and fix the bolt V holding the one on the other side Pay attention t...

Страница 5: ...Make sure that the all around rotation of the fork the caster does not touch the frame The point of contact caster frame determines the minimum front height you can reach using the same caster If you...

Страница 6: ...the fork s axle proceed as above mentioned until reaching the correct angle You can also measure the perpendicularity by turning the fork by 360 during the full turn the wheel has to touch the surfac...

Страница 7: ...e not turn smoothly Clean or change the bearings FRONT WHEELS The casters are not adjusted at the same height Adjust the front wheels at the same height The tyres of the two front wheels are different...

Страница 8: ...the axle tilts by 1 right or left according to how to cast them in the hollows see images Note you can cast the inserts only as indicated in these images Once you have casted the inserts C0 or C2 it...

Страница 9: ...ft side are at the same height take measure from two fix points for instance the straight line from the upper side 1 of the clamp A to the line 2 of the holes of post s plate that fixes the frame or t...

Страница 10: ...rd to unscrew because the second one still tightened with the nut can create a pressure on the first If you wish to make the setting 12 5 mm MORE ACTIVE starting from the position as shown in the pict...

Страница 11: ...ve to adjust the convergence Follows next page WORK ON A FLAT AND EVEN SURFACE The wheel receiver gives the rear wheel camber cambered receiver The two wheel receivers are fixed to the rear axle thus...

Страница 12: ...rmation see also adjustment sheet quick release axle It may be a little harder to position and fix the other side due to the pressure given by the seat canvas but you have to respect the same distance...

Страница 13: ...justment To move the support B loosen the grab screw bolt G that you find on the inner side of the support Then loosen the bolt E that you find on the outer side of the support This bolt screws into t...

Страница 14: ...in a vice and heat it with a hot air blower because the bolt is locked with strong lock thread glue DO NOT FORCE WHEN UNSCREWING IT you may damage the bolt s head irremediably Once you have removed th...

Страница 15: ...one position WARNING do not fix the support B without the spacers G the system will results less stable After every adjustment of the rear wheel you have to adjust the position of the side guard You h...

Страница 16: ...ow instruction from 3 to 7 9 To drill the third hole remove the side guard mark the point where to drill and follow instruction from 5 to 7 Advice for drilling While drilling a hole such hole may resu...

Страница 17: ...e or with fine sand paper Assemble the side guard WARNING do not tighten the bolt C and V excessively it may damage the threaded hole until making it unusable HORIZONTAL ADJUSTMENT Follow the instruct...

Страница 18: ...u can fix the pad I of the armrest in three different positions with respect to the tube of the blade Such tube has in fact three pairs of holes Just remove the two bolts H move the pad to either one...

Страница 19: ...rom the frame To do so remove the four bolts B of both supports A and detach the fixing plate C Now remove the footplate unit In this case we start with the footplate with the supports facing downward...

Страница 20: ...r bolts B Pay particular attention when fitting the bolts in order to prevent damaging the threaded holes of the support A Now you can adjust the footplate distance following the instruction HEIGHT AD...

Страница 21: ...ost position of the plate is given when you fix it through its holes 1 and 4 and those of the arm G 2 and 5 Do not position the plate more forward than the provided foremost position the plate will no...

Страница 22: ...s nearly fixed G G N After each adjustment check that There is no interference between footplate and casters 1 2 3 1 2 3 1 2 3 A 2 Positioning the plate on the supports You can assemble the plate on a...

Страница 23: ...integrates the armrest support Insert one bolt and screw it until its head comes off the opposite side a little bit If the point of the bolt is not aligned with the exit hole do not force screwing but...

Страница 24: ...estothedesiredheight If the minimum height you can reach is not enough it is necessary to cut the lower side of the If the maximum height you can reach is not enough it is necessary to change the tube...

Страница 25: ...m If the locking pin D does not lock or there is too much play it is necessary to adjust the end run bolt B Loose the nut C fold the backrest and screw or unscrew the bolt B Open the backrest and chec...

Страница 26: ...mallet gently hit a little harder if necessary the hub or spokes of the wheel and try to remove it Loosen the grab screw A and try to remove the wheel Loosen the bolt B the grab screw X on is not inv...

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