TROUBLESHOOTING
Make sure all parts are properly tightened each time the weight bench is used. Replace any worn parts immediate-
ly. The weight bench can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.
TIGHTENING THE CABLES
Woven cable, the type of cable used on the weight bench, can stretch slightly when it is first used. If there is
slack in the cables before resistance is felt, the cables should be tightened. Slack can be removed from the
cables in several ways:
23
3. Attach the Leg Lever Bracket (5) to the Bench
Frame (1) with two M10 x 68mm Bolts (113) and
two M10 Nylon Locknuts (97).
Attach the Weight Tube (25) to the Leg Lever (4)
with an M8 x 58mm Bolt (106), two M8 Washers
(100), a 10mm Spacer (30), and an M8 Nylon
Locknut (96).
Apply grease to an M10 x 68mm Bolt (113).
Attach the Leg Lever (4) to the Leg Lever Bracket
(5) with the Bolt and an M10 Nylon Locknut (97).
Do not overtighten the Locknut; the Leg Lever
must be able to pivot easily.
5. Attach the Backrest Bracket (7) to the Backrest
Tubes (8) with four M10 x 45mm Bolts (112), four
M10 Washers (99), and four M10 Nylon Locknuts
(97). Make sure the Backrest Tubes are orient-
ed so that the indicated holes are closer to
the bottom. Do not tighten the Locknuts yet.
4. Apply grease to an M10 x 78mm Bolt (110). Align
the lower hole in the Adjustment Lever (11) with
the indicated tube on the Bench Frame (1). Attach
the Adjustement Lever with the Bolt and an M10
Nylon Locknut (97). Do not overtighten the
Locknut; the Adjustment Lever must be able
to pivot easily.
See the inset drawing. Hold the handle on the
Adjustment Lever (11) so that the upper hole is
above the Bench Frame (1). Tighten the M10 x
62mm Flat Head Screw (27) through the
Adjustment Lever, above the Bench Frame. Make
sure that the threads of the Screw show
through the Adjustment Lever. Do not over-
tighten the Screw.
6
3
4
4
30
100
25
96
100
5
97
113
113
1
Grease
Grease
Tube
106
1
97
110
11
5
8
8
99
99
Holes
112
112
97
97
7
See drawing 1. To tighten the cables, remove the
M10 Nylon Locknut (97) and the M10 x 45mm Bolt
(112) from the lower 90mm Pulley (90), Small Cable
Trap (125), two Half Finger Guards (133), and the
Pulley Plates (72). Reattach the Pulley, the Cable
Trap, and two Half Finger Guards at a set of holes
closer to the center of the Pulley Plates with the Bolt
and Locknut. Make sure the Cable Trap is oriented
to hold the Low Cable (82) in the groove of the
Pulley.
See drawing 2. Additional slack can be removed
from the cables by tightening a cable into the M6
Nylon Locknut (124) inside a Cable End Clip (85). To
do this, first pull the Clip Cover (84) back. Then, hold
the crimp on the Cable with a pair of pliers and insert
a screwdriver between the Locknut and the Clip.
Rotate the screwdriver, the Clip, and the Locknut
together until the slack is removed. Replace the
Cover over the clip.
Do not overtighten the cables. If a cable slips off the pulleys repeatedly, it may have become twisted.
Remove the cable and re-install it. If the cables need to be replaced, see ORDERING REPLACEMENT
PARTS on the back cover of this manual.
97
1
2
90
82
112
72
125
133
133
84
124
85
Cable
27
1
11
