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Maintenance and care

36 / 43

51500024

7.1.2

Electrics

Service interval

Maintenance work

After 25 operating hours

•

Control all electrical connections and/or retighten (the implementation is only
allowed by an expert)

All 50 operating hours

•

Check all fuses (if existing)

•

Check the electric cabling for breaks and abrasion, if necessary replace it (only
qualified personal)

Opening the control cabinet and replacing the fuses (48 V) must ONLY be carried out by an authorised
electrician.

Likewise, all work on the electrical system (rechargeable batteries, batteries, cables, components, etc.),
especially on the 400V power socket, must ONLY be carried out by an authorised electrician! I'M GONNA
KILL YOU!!!

The fuses in the switch cabinet are (partly) NOT
conventional fuses from the passenger car sector,
but special 48 V fuses.

This must be observed when replacing fuses!

Содержание VM-301-KJ-GREENLINE

Страница 1: ...51500024 V2 GB Operating Instructions Translation of original operating instructions Installation Machine VM 301 KJ GREENLINE VM 301 KJ GREENLINE...

Страница 2: ...anleitung in Landessprache falls die bersetzung nicht durch den H ndler Importeur organisiert werden kann Please note that the product may not be used put into operation without these operating instru...

Страница 3: ...a 16 4 Operation 17 4 1 Charging the Lithium Ion Batteries 17 4 2 Daily checks 18 4 2 1 Open cover 18 4 2 2 hydraulic oil check 19 4 2 2 1 Refill hydraulic oil 19 4 2 2 1 1 Folding the driver s seat d...

Страница 4: ...7 1 maintenance 35 7 1 1 Mechanical 35 7 1 2 Electrics 36 7 1 3 Fuse assignment dash panel 37 7 1 4 Hydraulic 38 7 2 Lubrication plan 40 7 3 Trouble shooting 42 7 4 Repairs 42 7 5 Safety procedures 4...

Страница 5: ...ompatibility The following standards and technical specifications were used DIN EN ISO 12100 Safety of machinery General principles for design Risk assessment and risk reduction ISO 12100 2010 DIN EN...

Страница 6: ...se 2 2 Definition skilled worker specialist Only skilled workers or specialists is it allowed to carry out the installation maintenance and repair work on these device Skilled workers or specialists m...

Страница 7: ...r hands Risk of injury to the hands 29040838 60 x30 mm Warning of electric voltage 2904 0397 31 x 27 mm Warning of battery acid 2904 0551 31 x 27 mm Danger Keep distance to the machine 2904 0756 64 x...

Страница 8: ...FORMATIONS Symbol Meaning Order No Size Max 600 kg 1 320 lbs VM 301 Maximum weight paver load 320 kg 710 lbs with counterbalance 380 kg 840 lbs 2904 0616 40 x 160 mm Max 650 kg 1 430 lbs VM 301 K Maxi...

Страница 9: ...nd release of load Horn reset button reset button for releasing the seat switch Reset button for driving must be pressed each time the laying machine is started or the driving was stopped due to the d...

Страница 10: ...safety regulations of the following parts Protective clothing Safety gloves Safety shoes 2 6 Accident prevention The workplace has to be covered for unauthorized persons especially children Take care...

Страница 11: ...machine Unrecognisable information signs such as regulatory or prohibition signs must be replaced 2 7 2 Hydraulic Check all hydraulic hoses and connection for tightness before every operation Only exp...

Страница 12: ...r to avoid unintentional activation of the controls The operation of the laying machine is generally only permitted under optimum visibility conditions and enough lighting e g daylight By retrofitting...

Страница 13: ...al for forward and reverse travel or the control pedal for up and down movement of the boom spring back Otherwise there will be pressure surges in the forward and return lines The laying material may...

Страница 14: ...using third party attachment equipment on the Probst installation machine the relevant safety regulations and the technically necessary prerequisites performance data of the respective attachment must...

Страница 15: ...material VM RFW reversing alarm VM 301 Exterior mirror retrofit kit Mounting for light and or mirror only needed once Additional weight for increasing the load capacity by 60 kg 1 Windscreen washer s...

Страница 16: ...General 15 43 51500024 V2 GB 3 2 Survey and construction...

Страница 17: ...ghting radio etc 12 V Battery technology basic version 2x lithium ion battery 48 V each 105 Ah total 210 Ah Charging technology 2x on board chargers 48V 50 A total 100 A Charging time at 230 V mains 0...

Страница 18: ...to charge the two lithium ion batteries with 230 V Charging time approx 4 6 h from 0 to 100 charging capacity with 440 V Charging time approx 2 3 h from 0 to 100 charging capacity After the start the...

Страница 19: ...gether Connection with CanConsolle or S S HW SW Before putting the installation machine into operation the safety regulations must be observed and the maintenance work carried out To ensure safe and t...

Страница 20: ...1 Refill hydraulic oil The installation machine must be placed on an absolutely level surface To top up the hydraulic oil the hydraulic ram of the boom must be completely retracted or the boom must be...

Страница 21: ...pwards with both hands and slowly fold it to the left in the direction of travel 4 2 3 Windscreen wiper water control windscreen washer system optional Open the cover as described in chapter Opening t...

Страница 22: ...switch The reset button and driving the machine only works when the driver is seated in the driver s seat Signal lamp handbrake When the handbrake is applied the red LED on the upper left of the valve...

Страница 23: ...aining running time in h mm Depending on the average consumption until a residual battery capacity of of 20 is reached Driving speed in km h distance travelled in km total Operating hours time from ig...

Страница 24: ...to zero 0 and the calculation restarts from this point in time Settings and display of the average consumption Here additionally the display for which period of time the consumption was calculated an...

Страница 25: ...ed within this time The start key can only be removed in position 0 Press the reset button button for horn The horn sounds once to warn people in the vicinity that the machine is about to start drivin...

Страница 26: ...ck layer as far as possible extremely careful and slow slow walking pace driving style is required abrupt braking by changing the direction of travel with the foot pedals is prohibited Otherwise there...

Страница 27: ...ards Machine moves forward Tilt the accelerator pedal backwards Machine reverses Forward reverse travel with the accelerator pedal The accelerator pedal must not only be operated with the tips of the...

Страница 28: ...rm and horizontal ground as well as for longer distances and straight rides without load In addition the longer braking distance at this speed level and the faster reduction of battery capacity compar...

Страница 29: ...m suction plate on the load stone plate Move the boom arm upwards with the left foot pedal Fig B Move the load stone slab carefully to its destination Lower the load stone slab with lifting pedal Fig...

Страница 30: ...Operation 29 43 51500024 V2 GB 4 7 4 Ventilation Heating Ventilation 3 stage cold air and warm air by additional actuation of the switch for heating Switch for heating...

Страница 31: ...its are available for the hydraulic supply 1 HVZ main clamping connection yellow marking 3 HVZ side clamping connection red marking 5 Connections for hydraulic rotary head 2 HVZ main clamping connecti...

Страница 32: ...of the maximum width and the maximum weight of the installation machine The different track widths of the laying machine front and rear must always be observed The maximum angle of the ramps of 18 32...

Страница 33: ...ng transport two lashing lugs are fitted to the front and rear of the installation machine for securing Remove the safety splint 1 Remove bolt 2 Turn the tension rod 3 onto the plate 4 so that the hol...

Страница 34: ...o not allow the machine or parts of the suspension system to collide with other objects All safety regulations for working with lifting equipment must be strictly observed 5 3 Towing the installation...

Страница 35: ...aning with a high pressure cleaner or water in the area of the cover is prohibited Danger of short circuit electric shock to the electronic components in the switch box and lithium ion batteries Furth...

Страница 36: ...1 1 Mechanical SERVICE INTERVAL Maintenance work First inspection after 25 operating hours Control and tighten all screws and connections The implementation is only allowed by an expert All 50 operati...

Страница 37: ...ecessary replace it only qualified personal Opening the control cabinet and replacing the fuses 48 V must ONLY be carried out by an authorised electrician Likewise all work on the electrical system re...

Страница 38: ...B 7 1 3 Fuse assignment dash panel Working hydraulics LED signal lamp handbrake locked Electric fan hydraulic oil cooling Windscreen wiper Rotating beacon Headlights Relay box Safety package Seat swit...

Страница 39: ...tion The implementation is only allowed by an expert All 50 operating hours Tighten all hydraulic connections Check the hydraulic system for leaks Check the hydraulic oil filter clean it if necessary...

Страница 40: ...eeze 22 Check the antifreeze in the windscreen wiper water before each frost period 26 Check the hydraulic hoses for leaks tighten connections 27 Check the function of the instruments and controls 28...

Страница 41: ...Maintenance and care 40 43 51500024 V2 GB 7 2 Lubrication plan...

Страница 42: ...Maintenance and care 41 43 51500024 V2 GB...

Страница 43: ...heck oil level System is running but machine is not running Handbrake is applied Releasing the handbrake 7 4 Repairs Only persons with the appropriate knowledge and ability are allowed to repair the d...

Страница 44: ...imit WLL is the maximum load which can be handled with the device Do not exceed this carrying capacity working load limit WLL If you use the device in combination with other lifting equipment Crane ch...

Страница 45: ......

Страница 46: ...gsstrom Output current 50 A 100 A Ausgangsspannung Output voltage 48 V Schutzart Protection IP 54 IP 65 Differentialachse Differential axle Leistung Output 8 kW Spannung Voltage 48 V Stromaufnahme Cur...

Страница 47: ......

Страница 48: ...Lithium ion batteries Part number AA006302 Product name Double module system 14s36p CHANGE TRACKING Version Modified on from Responsibility Change description scope 1V0 03 08 2018 HAM Release 1V1 23...

Страница 49: ...1 3 2_ON 13 6 1 4 3_SHUTDOWN 13 6 1 5 4_CHARGE 13 6 1 6 5_DRIVE 13 6 2 1 Charging behavior with CAN compatible charger 13 6 2 2 Charging behavior with non CAN capable charger 14 6 2 3 Driving behavio...

Страница 50: ...mplex algorithms that adapt exactly to the cell behavior the BMS provides an extremely precise determination of the state of charge or a high degree of precision with regard to range prediction The ex...

Страница 51: ...storage system includes the following components lithium ion modules o Number2 Modules o System interconnection 7s36p Number of temperature sensors 4 Electrical heating functionYes Separating device...

Страница 52: ...orage 20 C to 50 C Ambient temperature Operating1 20 C to 50 C Discharge temperature range battery module 1 20 C to 59 C Charging temperature range battery module 1 0 C to 45 C Air humidity max 60 non...

Страница 53: ...Alone Increase in performance Number of systems 1 2 Voltage range of the battery system 37 8 V 58 8 V Nominal voltage 25 2 V Capacity 104 Ah 208 Ah 5 200 Wh 10 400 Wh Recommended discharge depth 15 t...

Страница 54: ...perature in C I_Unload I_Load Table 4 shows the electrical characteristics of the battery electronics Designation Value BMS Supply voltage Battery voltage UBat BMS supply current Pin 1 and 2 100 mA Qu...

Страница 55: ...ing the system must be switched off 5 3 1 Power connector Designation Manufactu rer Battery page Opposite side Peculiarity Connector APP 940 BK SB175A grey 940 BK SB175A grey Service contact APP 1383...

Страница 56: ...System supply input for the electronics To activate the system this must be switched potential free with Pin A System On Out C n c D CAN Shield Connection for CAN shielding E CAN High Connection to ve...

Страница 57: ...the stand alone is shown in Figure 2 If several battery systems are to be connected in parallel the communication must be wired according to Figure 3 In the parallel operation variant the first batte...

Страница 58: ...connector of the third parallel battery system and so on The termination plug of the last parallel battery system maximum 4 is connected to the supplied termination for parallel operation Figure 3 sho...

Страница 59: ...l This can lead to the destruction of the CAN electronics Other CAN devices installed in the application must be referenced to the same potential as the battery CAN or be galvanically isolated via an...

Страница 60: ...Acoustic signal transmitter not active Via the corresponding CAN control signals it is possible to switch to ON ERROR or DRIVE mode as soon as the charger is disconnected In the event of a fatal fault...

Страница 61: ...and is calculated using a stored linear function 6 2 2 Charging behavior with non CAN capable charger If no CAN capable charger is used the BMS automatically switches to charging mode if the BMS detec...

Страница 62: ...scharge protection is active The charger must be connected and active before the deep discharge protection is bridged If charging is not possible when the deep discharge protection is active and or a...

Страница 63: ...rs in the system are designed for a certain continuous current If this continuous load is exceeded the temperature of the circuit breaker rises sharply Above a certain limit temperature the performanc...

Страница 64: ...worst case a system alone must deliver the required power 2 Performance optimization The overall system is always operated together with all individual systems As soon as one system has an error and s...

Страница 65: ...As soon as this system is unloaded again the next single system or compound is activated and unloaded 4 The systems that accept the same SoC and voltage are connected in parallel if there is no load...

Страница 66: ...harge states It is best to carry out parallelization via the charging mode Parallelisation in charging mode is not possible because the final charge SoC is below the maximum charge SoC of one or more...

Страница 67: ...313 313 313 313 W Total width 325 325 325 325 325 a Distance rear first screw on point 135 103 75 125 115 125 b Distance between screw on points 50 50 50 65 50 c Distance between screw on surfaces 122...

Страница 68: ...between screw on points in width 313 313 W Total width 325 325 a Distance rear first screw on point 135 103 75 b Distance between screw on points 50 50 c Distance between screw on surfaces 122 5 d Wi...

Страница 69: ......

Страница 70: ...anic electrolyte principally involves ester carbonate 5 25 casing Aluminum iron aluminum lamiated plastic 1 30 2 2 Usage of Li Ion Cells from SANYO safety data sheet in the attachment Description Subs...

Страница 71: ...fire within seven days of this test Passed the conducted test are in accordance with ADR 2011 section 38 3 and were performed by the cell manuacturer 4 Potential hazards from Li Ion cells and modules...

Страница 72: ...e carbon bioxide and fluorine can develop p Extinguishing agent Water CO2 extinguisher dry powder or fire extinguishing foam p Protective equip self contained breathing apparatus wear sealed protectiv...

Страница 73: ...d survaillance of exposure personal protective equipment p With appropriate use no particular safty measures or protective equipment is necessary p Under surveilance of general notes no potential haza...

Страница 74: ...bH Since October 1st 1998 mandatory redemption for batteries exist To depollute properly the STIFTUNG GEMEINSAMES R CKNAHMESYSTEM BATTERIEN GRS was installed Modules of each kind cannot be discharged...

Страница 75: ...49 7144 3309 50 info probst handling com 71729 Erdmannhausen Germany Operator _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Device type _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Article No _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ De...

Страница 76: ...fkleber On each battery one Sticker 29040397 Erstellt Created 22 01 2020 Simon Swen Zuletzt ge ndert Last changed Einige der Abbildungen sind m glicherweise optionales Zubeh r des Ger tes Some of pict...

Страница 77: ...en Zuletzt ge ndert Last changed Einige der Abbildungen sind m glicherweise optionales Zubeh r des Ger tes Some of pictures may be optional equipment of the device Blatt Sheet 2 4 Zeichnungsstand V1 2...

Страница 78: ...der Abbildungen sind m glicherweise optionales Zubeh r des Ger tes Some of pictures may be optional equipment of the device Blatt Sheet 3 4 Zeichnungsstand V1 Typenschild 29040450 29040666 29040056 R...

Страница 79: ...t changed Einige der Abbildungen sind m glicherweise optionales Zubeh r des Ger tes Some of pictures may be optional equipment of the device Blatt Sheet 4 4 Zeichnungsstand V1 29040836 59040716 290407...

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