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Installation 
JUMBO-BV-VARIO-B 
V2 

 

26/07/16 

21 / 40 

 

 

5.4

 

Mast/crane boom (upwards/downwards) 

 

Attention

 

The mast/crane boom may only put up, when the device (JBV vario-b) is mounted 
onto the wheel loader and stands with the fork tines on even ground!

 

 

Prohibition 

During the building up and dismantling of the mast/crane boom the stay of persons 
in the swing range is forbidden!

 

 

 

 

 

 

Move the red lever in 

Position A

  

Move lever (at the hand pump) in 

Position I

   

Operate the lever at hand pump to move 
the mast upwards. 

 

 

 

 

Move the red lever in 

Position A

 

Move lever (at the hand pump) in 

Position II.

   

Operate the lever at hand pump to 
move the mast downwards. 

 

Содержание 5220.0011

Страница 1: ...uum Kerb Stone Installation Machine JUMBO BV VARIO B 002 S 5220 0001 JUMBO BV VARIO Vacuum Kerb Stone Installation Machine JUMBO BV VARIO B V2 Serial No Order No 5220 0011 Translation of original oper...

Страница 2: ...anleitung in Landessprache falls die bersetzung nicht durch den H ndler Importeur organisiert werden kann Please note that the product may not be used put into operation without these operating instru...

Страница 3: ...5 Requirements for the Installation Location 13 4 6 Special Hazards 14 4 7 Workplaces 14 4 8 Behaviour in Emergencies 14 4 9 Testing the Safety Devices 14 4 9 1 Inspecting the vacuum hoses and hose cl...

Страница 4: ...4 5 7 Fasten lifting hose unit 25 6 Operating 26 6 1 General 26 6 2 Start up 26 6 3 Adjusting the hovering position 27 6 3 1 Adjusting the hovering position without load 27 6 3 2 Adjusting the hoverin...

Страница 5: ...42 EG Definizione che sono conformi alla macchina EG linea di Guida CE 2006 42 EG Cumple con las siguientes provisiones aplicables a Directrices de la CE 2006 42 EG Fundstellen der harmonisierten Nor...

Страница 6: ...e les zones dangereuses Sicurezza della macchina Distanza di sicurezza al fine di evitare pericolo di passaggio sotto e basso carichi sospesi Seguridad de la maquinaria Distancia de seguridad con el f...

Страница 7: ...rezza parte 1 e 2 Compressores y bombas de vacio requisitos de seguridad Parte 1 y 2 2006 95 EG Niederspannungsrichtlinie 2004 108 EG Elektromagnetische Vertr glichkeit 2006 95 EG Low voltage standard...

Страница 8: ...Se al de fallos DIN EN 55014 2 10 97 Elektromagnetische Vertr glichkeit Anforderungen an Haushaltsger te Elektrowerkzeuge u hnliche Elektro ger te Teil 2 St rfestigkeit Electromagnetic compatibility R...

Страница 9: ...maximum load is indicated on each suction plate Use only suction plates which are approved for this device Do not exceed the maximum carrying capacity of the suction plates Danger Load stone slabs wi...

Страница 10: ...General JUMBO BV VARIO B V2 26 07 16 9 40 3 2 Survey and construction Mast crane boom Vacuum hose Lifting hose Petrol engine Operating valve unit Vacuum hose Pallet with Kerbstones Wheel loader...

Страница 11: ...ating valve unit Hose cylinder extension Suction plates Vacuum compressor unit with silencer Vacuum Blower Components pillar swing crane Hydraulic vertical tilt capability diagonal in traveling direct...

Страница 12: ...ou do not avoid the prohibition death and severe injury or damage to property will result 4 2 Safety Marking WARNING SIGN Symbol Meaning Order No It is not allowed to be under hanging loads Danger to...

Страница 13: ...ean filter daily with compressed air Do not hit filter cartridge against any object Exchange in case of much dirt 2904 0687 50 mm on even ground 80 tip over load minimum xx kg on uneven ground 60 tip...

Страница 14: ...be sure that there are no persons in the working area Danger to Life The operator is not allowed to leave the control unit as long as the vacuum lifting device loaded with load The load must always be...

Страница 15: ...ws in large amounts of air and hair and items of clothing can be drawn into the air inlet Do not look into the air inlet when the unit is running it is even possible for your eyes to be drawn into the...

Страница 16: ...the dangerous area near the load since it will be dropped from the device 4 12 Checking the Safety Devices The lifting device is equipped with following safety devices vacuum gauge with red danger zo...

Страница 17: ...are any cracks splits or damaged parts on any parts of the device immediately stop using it The operating instructions must be available at the workplace every time Do not remove the data plates of th...

Страница 18: ...down Danger of accidents 4 17 Wheel loader Attention The hydraulic pressure of the wheel loader must be sufficient to lift the Jumbo BV vario b see chapter technical Data Only authorized and trained p...

Страница 19: ...stay on his seat as long as the Jumbo BV vario b is carrying goods and must always be able to see the load It is not allowed to put or drag kerb stones diagonally Prohibition Danger Danger Danger Dang...

Страница 20: ...2 again and secure with safety clips 1 to avoid that the forks 5 could not slide out of the hollow forks 4 If the JUMBO BV VARIO is to be mounted using the hollow forks on to a machine wheel loader t...

Страница 21: ...e ground Attach the correct size of paws below see arrows Attach the lifting plate of the wheel loader on lower paws Fig 4 Fig 5 Fig 6 Drive with wheel loader on block Attach the correct size of paws...

Страница 22: ...rk tines on even ground Prohibition During the building up and dismantling of the mast crane boom the stay of persons in the swing range is forbidden Move the red lever in Position A Move lever at the...

Страница 23: ...VARIO B V2 26 07 16 22 40 When the mast has reached the end position f ix the mast with the ring screw in these position The adjustment of the mast in the driving direction takes place via the carriag...

Страница 24: ...ing direction Move the red lever in Position B Move lever at the hand pump in Position I Operate the lever at hand pump to move the mast to the right Move the red lever in Position B Move lever at the...

Страница 25: ...ull socket pin 9 on crane jib 4 back insert lifting hose 8 and secure with socket pin 9 Connect vacuum hose A with lifting hose 8 and secure with clips Fig 27 Fig 28 Fig 29 Connect operating valve uni...

Страница 26: ...d before every driving with the wheel loader against swiveling by using the holder Danger of injury Engage both spring bolts that the vacuum hose lifter unit can not slide out from the holder Open and...

Страница 27: ...nger of tilting see Picture B Picture A Picture B 6 2 Start up Picture 3 Picture 4 Picture 5 5 Open petrol tap See operating instructions HONDA GXV 340 Move start Stop lever complete on the right Star...

Страница 28: ...t be adapted to the weight of the vacuum head A valve 2 in the tube support cylinder is used to adjust it When you apply the vacuum head to the load a valve is fully opened by a plunger and the valve...

Страница 29: ...g the hovering position with load Turn the adjusting screw 2 to adjust the hovering position with the load Caution Do not confuse this adjustment with the hovering position without load Turn screw clo...

Страница 30: ...ol abruptly while you firmly hold the handlebar 3 as this can cause the load to fall off because the vacuum suddenly vanishes Lower the load to the chosen position To land the load push the regulator...

Страница 31: ...to adjust the hoverimg position without load As a result the suction will be easier In addition to that a higher level of safety is achieved while lifting up porous materials or pick up a load beyond...

Страница 32: ...ting valve unit lifting hose unit with the sucked in load kerb stone slowly Do not use the device to jerk sic seized loads kerbstones No work stoppage pause with sucked load kerb stone danger of the o...

Страница 33: ...ove the operating valve unit from the holder Pull at the cord to release the locking lever at the gear ring on the crane boom Remove both socket pins at the crane boom to swing the crane boom around 3...

Страница 34: ...rcars if vacuum lifting hose unit swings in to the roadway area The swing area of the vacuum lifting hose must be limited for the dangerous area trailing roadway Therefore limit the swing area of the...

Страница 35: ...Operating JUMBO BV VARIO B V2 26 07 16 34 40 Insert the corresponding 2 socket pins left side in direction of travelling at the crane boom to delimit the working range of the crane boom to the left...

Страница 36: ...can be transported on a car trailer considering the dimensions and allowable total weight The transport of the device Jumbo BV vario b e g on a trailer with an unsecured crane boom is strictly forbidd...

Страница 37: ...lowed to repair the device Before the device is used again it has to be checked by an expert Service interval Maintenance work daily Check engine oil level see Honda operating instructions Clean air f...

Страница 38: ...ssed air when necessary renew 7 3 Troubleshooting Error Cause Repair It is not possible to connect the Jumbo BV to the to the wheel loader wrong connectors bracket Use the right connectors It is not p...

Страница 39: ...l pipes to the vacuum pumps are not damaged foreign bodies Check that there is a vacuum or pressure on the pumps and that they have not been damaged by the ingression of foreign bodies Load cannot be...

Страница 40: ...r and all recognized errors are removed see BGR 500 The corresponding regulations of the declaration of conformity have to be observed We recommend that after checking the device the badge Safety chec...

Страница 41: ...hich can be handled with the device Do not exceed this carrying capacity If you use the device in combination with other lifting equipment Crane chain hoist forklift truck excavator consider the deadw...

Страница 42: ...range 9 0 138 1 7376 M 1 50 2198 2302 2524 Transport HCG horizontal centre of gravity HCG2 horizontal centre of gravity sideways VCG vertical centre of gravity 4 3 C B A B D F 7 5 1 3 5 7 F 4 2 6 8 E...

Страница 43: ...4 3 C B A B D F 7 5 1 3 5 7 F 4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reserved conform to ISO 16016 2 1 19 3 2019...

Страница 44: ...4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reserved conform to ISO 16016 15 9 2016 24 1 2014 Ralf Northe I Krasnikov...

Страница 45: ...174 42200414 42200055 21050054 20040013 20000009 20000127 20000130 21060002 20100022 20000004 20100014 26920007 26900001 4 3 C B A B D F 7 5 1 3 5 7 F 4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von...

Страница 46: ...085 Filter Patrone Filter insert 20100017 20100015 42200310 42200311 20020138 26100022 20000014 22140492 22060036 22140493 21070090 22000582 20100022 20100015 20440004 20090033 4 3 C B A B D F 7 5 1 3...

Страница 47: ...e Liste see separate list 20000010 20400002 42200001 42200149 42200333 42200356 42200354 42200367 42100568 20000010 20400002 42200118 42200307 42200094 20000010 20400002 4 3 C B A B D F 7 5 1 3 5 7 F...

Страница 48: ...C B A B D F 7 5 1 3 5 7 F 4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reserved conform to ISO 16016 1 15 3 2016 16 8 2...

Страница 49: ...RN St ckliste nur zur Information Pro Alpha St ckliste hat Priorit t Allgemeintoleranzen nach ISO 2768 mk Ma e ISO 14405 Oberfl chen nach DIN ISO 1302 allgemeiner Biegehalbmesser Blechst rke von Blatt...

Страница 50: ...21050143 21050143 21050143 20100047 20530014 30340034 20540021 20100016 20000018 4 3 C B A B D F 7 5 1 3 5 7 F 4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer...

Страница 51: ...3 5 7 F 4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reserved conform to ISO 16016 2 1 7 5 2019 24 7 2012 M Kaltenbach...

Страница 52: ...1590068 21350026 21050017 21590068 21400026 21400027 20400101 21400026 20440008 4 3 C B A B D F 7 5 1 3 5 7 F 4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Ze...

Страница 53: ...50026 20400101 21400026 21400026 21400027 4 3 C B A B D F 7 5 1 3 5 7 F 4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights re...

Страница 54: ...C B A B D F 7 5 1 3 5 7 F 4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reserved conform to ISO 16016 2 1 27 3 2018 24 9...

Страница 55: ...13 4 3 C B A B D F 7 5 1 3 5 7 F 4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reserved conform to ISO 16016 15 9 2016 2...

Страница 56: ...5 7 F 4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reserved conform to ISO 16016 1 15 9 2016 13 10 2011 Perumal Hurth I...

Страница 57: ...0440008 20000020 20000169 42200004 20000092 4 3 C B A B D F 7 5 1 3 5 7 F 4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights...

Страница 58: ...7 5 1 3 5 7 F 4 2 6 8 E D 8 6 C E 1 2 A Zust Gepr Erst Name von Blatt Ers f Ers d Urspr Artikelnummer Zeichnungsnummer Benennung all rights reserved conform to ISO 16016 7 5 2019 7 5 2019 R Seidel R...

Страница 59: ......

Страница 60: ......

Страница 61: ...tank 8 litre M H No WK 31 4 26900021 Luftfiltermatte f r GXV270 Typ 17218 ZE8 003 auch 17218 Air filter mat for GXV270 Type 17218 ZE8 003 also 17218 42100085 Luftfilter Patrone Micro Top Mann C 15 300...

Страница 62: ...O BV VARIO D 1 6 Einige der Abbildungen sind m glicherweise optionales Zubeh r des Ger tes Some of pictures may be optional equipment of the device 29040383 29040107 29040666 29040056 29040107 Auf bei...

Страница 63: ...ge der Abbildungen sind m glicherweise optionales Zubeh r des Ger tes Some of pictures may be optional equipment of the device 29040705 Linke Seite der Maschine left side of the machine Rechte Seite d...

Страница 64: ...ubeh r des Ger tes Some of pictures may be optional equipment of the device A52200011 JUMBO BV VARIO B A52200012 JUMBO BV VARIO H A52200013 JUMBO BV VARIO D 29040298 29040526 29040266 29040265 2904033...

Страница 65: ...2018_V0 4 6 Einige der Abbildungen sind m glicherweise optionales Zubeh r des Ger tes Some of pictures may be optional equipment of the device 29040329 DE 29040330 GB 29040331 FR 29040624 29040340 29...

Страница 66: ...MBO BV VARIO D P 04 10 2018_V0 5 6 Einige der Abbildungen sind m glicherweise optionales Zubeh r des Ger tes Some of pictures may be optional equipment of the device Gilt f r applies to JUMBO BV VARIO...

Страница 67: ...herweise optionales Zubeh r des Ger tes Some of pictures may be optional equipment of the device A52200011 JUMBO BV VARIO B A52200012 JUMBO BV VARIO H A52200013 JUMBO BV VARIO D 29040384 29040385 2904...

Страница 68: ...Vacuum Hose Lifter Components Lifting hose unit with Operating Valve Unit Status 08 2012 Index 05 Page 1 15 Keep these Operating Instructions for future use...

Страница 69: ...1 10 Equipment for Personal Protection 1 11 Behaviour in Emergencies 1 12 Checking the Guards 2 Technical Data 3 Description 3 1 Components of the JUMBO 3 2 Rotary Suction Fitting 3 3 Lifting Tube 3...

Страница 70: ...e 3 15 Special Features The unit is equipped with the following special feature s See the Appendix for special operating instructions and spare parts If the special features require a separate list of...

Страница 71: ...erating therein Your company must ensure by internal measures that the operators of the lifting device are properly trained that they have read and understood the operating instructions that the opera...

Страница 72: ...uum Hose Lifter below 70 dB A 1 7 Special Hazards The load is held at the suction head by underpressure If there is a sudden interruption of the vacuum generator the underpressure at the suction head...

Страница 73: ...cuum head if there is a sudden power failure Check the function of this non return valve at the beginning of each shift when operating in shifts or once a week when operating continually During the ch...

Страница 74: ...g tube 3 The lifting device is suspended on the rotary suction fitting The lifting device can be rotated endlessly 3 3 Lifting Tube The lifting tube transmits the vacuum to the vacuum head s and reali...

Страница 75: ...icates the underpressure at the vacuum head and thereby the status of operation of the lifting device It is mounted at the control unit Protection Tube The protection tube is a protective covering for...

Страница 76: ...er linear distances can also be bridged with a plastic pipe The overall length should not exceed 50 m Long suction hoses reduce the capacity and the dynamics of the tube lifter 4 2 Adjusting the Hover...

Страница 77: ...cylinder Fig 4 Unscrew the lifting tube from the tube mounting of the rotary inlet Fig 5 Lightly grease the threads of the tube mountings Fig 6 Mount the new lifting tube with the reinforced section a...

Страница 78: ...f The reserve vacuum will let the lifting device lower slowly with the load Apply suction and lift only to appropriate loads check for stability and porosity The lifting device is mounted into the cra...

Страница 79: ...sition with load should not be adjusted to the highest position of the control unit because otherwise the blower could be damaged and fail all guarantee claims are void power is wasted unnecessarily L...

Страница 80: ...cartridge The load is too heavy Split the load use other lifting device The load is too porous or of low bending strength Load cannot be lifted try using a different vacuum head Suction hose is damag...

Страница 81: ...ng device and crane by a qualified person 7 4 Service Table Interval daily weekly monthly 1 2 yearly yearly Tube Lifter Is the lifting tube in good condition not porous no scrubbing spots no holes and...

Страница 82: ...you should store it correctly to best preserve the product quality This entails the following Clean the product see 7 2 and let it dry if wet Store the product in a room that protects it from moistur...

Страница 83: ...Hubeinheit mit Bedieneinheit Ersatzteile Spare Parts Hubeinheit Lifting Hose Assy Dreheinheit Rotation Unit...

Страница 84: ...le Covering for lifting tube 2529 0007 E E Ersatzteil V Verschlei teil VB Verschlei teilbaugruppe enth lt Verschlei teile E Spare part V Consumable part VB Consumable part assembly contains consumable...

Страница 85: ...Hubeinheit mit Bedieneinheit Ersatzteile Spare Parts Ventileinheit Bedieneinheit Valve Unit Operating handle Ventileinheit Valve Unit...

Страница 86: ...te Filter mat 2505 0010 V 27 1 Abdeckung f Ventilklappe Cover for valve unit 4210 0615 E 28 1 R ndelschraube Knurled screw 2009 0038 E 45 1 Manometer VAM Manometer VAM 2213 0007 E 56 1 Druckfeder Spri...

Страница 87: ...14 Serial Number Location 14 Battery Connections for Electric Starter 14 Remote Control Linkage 14 Carburetor Modifications for High Altitude Operation 14 Oxygenated Fuels 15 Emission Control System...

Страница 88: ...ngine and exhaust become very hot during operation Keep the engine at least 1 meter 3 feet away from buildings and other equipment during operation Keep flammable materials away and do not place anyth...

Страница 89: ...ith a full tank will help to eliminate or reduce operating interruptions for refueling Check the engine oil level see page Running the engine with a low oil level can cause engine damage The Oil Alert...

Страница 90: ...r remote control information Turn the engine switch to the ON position The control lever operates the engine switch throttle and choke Stop the engine by switching off the ignition system All other co...

Страница 91: ...starter again When the engine starts release the engine switch key allowing it to return to the ON position If the control lever was moved to the CHOKE position to start the engine gradually move it t...

Страница 92: ...er for the desired engine speed The control lever shown here will be connected to a remote control on the equipment powered by this engine Refer to the instructions provided with that equipment for re...

Страница 93: ...r it To reduce the possibility of fire or explosion be careful when working around gasoline Use only a nonflammable solvent not gasoline to clean parts Keep cigarettes sparks and flames away from all...

Страница 94: ...illed fuel is not covered under the Distributor s Limited Warranty U S Except U S Never refuel the engine inside a building where gasoline fumes may reach flames or sparks Keep gasoline away from appl...

Страница 95: ...oil Drain the used oil when the engine is warm Warm oil drains quickly and completely Place a suitable container below the engine to catch the used oil then remove the oil filler cap dipstick oil dra...

Страница 96: ...ine performance If you operate the engine in very dusty areas clean the air filter more often than specified in the MAINTENANCE SCHEDULE Operating the engine without an air filter or with a damaged ai...

Страница 97: ...temperatures and whether the fuel tank is partially or completely filled The air in a partially filled fuel tank promotes fuel deterioration Very warm storage temperatures accelerate fuel deteriorati...

Страница 98: ...o the cylinder Remove the spark plug see page Change the engine oil see page Stop the engine and move the fuel valve lever to the OFF position Remove the drain bolt and gasket and drain the carburetor...

Страница 99: ...Spark plug faulty fouled or improperly gapped Spark plug wet with fuel flooded engine Fuel filter restricted carburetor malfunction ignition malfunction valves stuck etc Filter element s restricted Ba...

Страница 100: ..._ At high altitude the standard carburetor air fuel mixture will be too rich Performance will decrease and fuel consumption will increase A very rich mixture will also foul the spark plug and cause ha...

Страница 101: ...placement parts that are not of the original design and quality may impair the effectiveness of your emission control system A manufacturer of an aftermarket part assumes the responsibility that the p...

Страница 102: ...arranty for additional information The Air Index Information hang tag label must remain on the engine until it is sold Remove the hang tag before operating the engine 6 6 kW 9 0 PS 8 9 bhp at 3 600 rp...

Страница 103: ...20 hours Change engine oil Refer to page 9 Subsequent Refer to the maintenance schedule on page 7 BASIC CIRCUIT OIL ALERT CIRCUIT 12V STARTER CIRCUIT 1A CHARGING SYSTEM 3A CHARGING SYSTEM 10A CHARGIN...

Страница 104: ...istributor for your area If you are still dissatisfied after speaking with the Regional Engine Distributor you may contact the Honda Office as shown If you are dissatisfied with the decision made by t...

Страница 105: ..._ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Device type _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Article No _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Device No _ _ _ _ _ _ _ _ _ _ _ _ Year of make _ _ _ _ First inspection after 25...

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