INSTALLATION
Operating Manual No: PWOM-215/250MP-001
Page 22
© 2018 Global Welding LLC
4.9
Welding Wire Spool Setup: 4” (100mm)
1.
Open the Wirefeed Compartment Door by lifting the two
latches in the door panel.
2.
Push the Adjustable Pressure Device towards the front
panel.
3.
Lift the Idle Roll Assembly to a vertical position.
4.
Check the Drive Roll groove size and type suits the Welding
Wire.
5.
Fit the 4’’ (100mm) Spool as shown.
6.
Tighten the plastic Tension Screw to ensure spool rotates
with slight tension.
7.
Hold the Welding Wire end on the Spool then cut off the
bent end.
8.
Manually feed the Welding Wire from the Spool into the
Inlet Guide and over the top of the Drive Roll.
NOTE
10
:
Check the MIG GUN Liner and Contact Tip are sized to match the
Welding Wire.
9.
Continue to feed the wire through the Outlet Guide until 1’’
(25mm) of Welding Wire is protruding out of the Gun Adap-
tor.
10.
Lay the Idle Roll Assembly down to a horizontal position.
11.
Push the Adjustable Pressure Device up to a vertical position and adjust
Pressure Device if needed. DO NOT over tighten.
4.10
Welding Wire Spool Setup: 8” (200mm)
1.
Open the Wirefeed Compartment
Door by lifting the two latches in
the door panel.
2.
Push the Adjustable Pressure
Device towards the front panel.
3.
Lift the Idle Roll Assembly to a
vertical position.
4.
Check the Drive Roll groove size
and type suits the Welding Wire.
5.
Fit the 8’’ (200mm) Spool as
shown.
6.
Align locking pin on spool hub
with hole in spool.
7.
Tighten the plastic Tension Screw
to ensure spool rotates with slight
tension.
NOTE
11
:
Check the MIG GUN Liner and Contact Tip are sized to match the Welding Wire.
8.
Hold the Welding Wire end on the Spool then cut off the bent end.
9.
Manually feed the Welding Wire from the Spool into the Inlet Guide
and over the top of the Drive Roll.
10.
Continue to feed the wire through the Outlet Guide until 1’’ (25mm)
of Welding Wire is protruding out of the Gun Adaptor.
11.
Lay the Idle Roll Assembly down to a horizontal position.
12.
Push the Adjustable Pressure Device up to a vertical position and
adjust Pressure Device if needed. DO NOT over tighten.
4.11
Drive Roll Types and Sizes
Part No.
Groove Type
Wire Sizes
Wire Materials
G7100000
Plain
V
Groove
.024"/.030"
(0.6mm - 0.8mm)
Fe
(Iron)
, Ss
(Stainless)
Solid Welding Wire
G7100001
.030"/.035"
(0.8mm - 0.9mm)
Fe
(Iron)
, Ss
(Stainless)
Solid Welding Wire
G7100002
.035"/.045"
(0.9mm – 1.2mm)
Fe
(Iron)
, Ss
(Stainless)
Solid Welding Wire
G7100003
Knurled
V
Groove
.030"/.035"
(0.8mm - 0.9mm)
FCAW-S, FCAW-G
Flux Cored Welding Wire
G7100004
.035"/.045"
(0.9mm – 1.2mm)
FCAW-S, FCAW-G
Flux Cored Welding Wire
Not recommended
for MIG Gun,
use Spool Gun
Plain
U
Groove
.030"/.035"
(0.8mm – 0.9mm)
Al
(Aluminum)
Soft Welding Wire
G7100005
.040"/.045"
(1.0mm – 1.2mm)
Al
(Aluminum)
Soft Welding Wire
