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Packaged Glycol Chiller Systems  | 

7

7. Remove any piping debris, fl ushed from tank and process piping. Do not turn the chiller switch on until all 
debris has been removed from the system.

WIRING

1. Select or install an adequate electrical service to handle chiller load. Service must comply with all applicable 
electr

ical codes. Refer to the MCA (Minimum Circuit Ampacity) rating recorded on the blue chiller identifi cation 

label in your chiller’s electrical control panel.

2. If not factory installed, an electrical disconnect switch should be installed adjacent to chiller control panel.

3. After electrical service has been properly connected to the chiller, chiller should be energized for at least 24 hr. to 
allow crankcase heaters to boil out any liquid refrigerant which may have migrated to compressor during shipment.

4. Check all motors for proper rotation. Pump motors must rotate clockwise when inspected from motor end 
(the end where wire connections are made). To change pump motor rotation, reverse the L1 with L3 power wires. 
Compressors can operate in either rotation, unless noted on compressor housing.

SYSTEM EVACUATION

 

(for remote air cooled condensers or remote condensing 

units)

1. With refrigeration piping completed and pressure checked, the system is ready for evacuation. Do not use com-
pressor to evacuate system. A quality vacuum pump capable of a 350 micron evacuation is necessary for adequate 
and dependable system vacuum. Moisture and contaminants in the system not removed by proper evacuation can 
cause corrosion on compressor windings, expansion valve freeze-up, oil sludge, and high discharge pressures.

2. Attach vacuum pump to low and high side of system through compressor service valves. If check valves are pres-
ent, insure that vacuum lines are attached to both sides of check valves. Evacuate to 350 microns. A micron reading 
device is necessary to ensure that no moisture or contaminants are present before system is charged with refriger-
ant.NOTE: All of the remote air cooled and remote condensing unit chillers leave the factory with a dry nitrogen 
holding charge. If system is not pressurized on arrival, re-pressurize with dry nitrogen and leak check system before 
beginning the refrigeration piping installation.

SYSTEM CHARGING

1. With system evacuated to 350 microns or less, chiller is ready to be charged with refrigerant. All charging lines, 
hoses and manifolds must be purged with refrigerant to prevent non condensable from being introduced to system.

2. Connect charging line to liquid line access fi ttings and admit liquid refrigerant into system until fl ow stops due 
to pressure equalization between cylinder and system.

3. Connect charging line to suction fi tting up stream of accumulator and admit vapor into low side of system.

4. Energize equipment to the refrigeration circuit and continue to admit vapor into low side of system until refrig-
erant liquid line sightglass clears. (It may be necessary to defeat low pressure freeze control on initial start-up to 
prevent nuisance cycling of compressor until pressure is above low pressure cut out set point).

Содержание CHILSTAR Series

Страница 1: ...Operations Manual...

Страница 2: ...MPS 3 GLYCOL STORAGETANK 3 REFRIGERATION EQUIPMENT 3 SPIRAL DRUM EVAPORATOR 3 PUMPCURVESSUPPLIEDBYPUMPSERIES 4 INSTALLATION OPERATION MAINTENANCE 6 WIRING 7 MAINTENANCE iv PIPING 6 RECEIVING AND INSPE...

Страница 3: ...report any damage Manufactured By Pro Refrigeration Inc Pro Refrigeration is located in Auburn WA Auburn is located 30 miles from Seattle WA in the shadow of Mt Rainier Physical Address 326 8th ST SW...

Страница 4: ...CL CLASSIC NOTANK X NONE COMPRESSORMAKE B BITZER C CARLYLE M MANEUROP E EMERSON COPELAND X NONE P PROREFRIGERATION NUMBEROFREFRIGERATIONCIRCUITS 1 2 3 4 5 CIRCUITHORSEPOWER HERMETIC SEMI HERMETIC 02 1...

Страница 5: ...g By manifolding the evaporators together we can maximize the efficiency of the heat exchanger surface area We offer a 5 year replace ment warranty for the evaporator The warranty does not cover failu...

Страница 6: ...4 Pro Refrigeration Inc PUMP CURVES SUPPLIED BY PUMP SERIES 1ST Series Pump Curve 2ST Series Pump Curve...

Страница 7: ...Packaged Glycol Chiller Systems 5 3ST Series Pump Curve 5SH Series Pump Curve...

Страница 8: ...iping must be in accordance with applicable local and state codes 2 Refrigerant piping should be designed and installed in accordance with recommended practices outlined in ARI or ASHRAE piping guide...

Страница 9: ...nd contaminants in the system not removed by proper evacuation can cause corrosion on compressor windings expansion valve freeze up oil sludge and high discharge pressures 2 Attach vacuum pump to low...

Страница 10: ...possible loose or corroded wiring 6 Monitor system pressures daily and amperages monthly 7 Check system glycol tank level and percentage for proper freeze point The freeze point should be at least 20...

Страница 11: ...l electrical codes it is likely an electrical disconnect safety switch will need to be located near the chiller system Check name plate or manual for electrical power supply requirements STEP 2 Open E...

Страница 12: ...h the piping with water Visually check for any leaks on the system before proceeding STEP 5 Turn each circuit s STAGE switch to the ON position If your chiller is a single circuit system turn the CHIL...

Страница 13: ...AGE CHILLER switches OFF and drain the water from system and tank If no tank is installed open up your piping inside the processing plant and drain water It is important to drain as much water as poss...

Страница 14: ...pped inside the main electrical enclosure in a plastic bag Install these into the fuse block associated with your condensing unit If chiller has circuit breakers switch them to the ON position Danfoss...

Страница 15: ...disconnect to to the ON position Turn CHILLER or STAGE switches to ON The chiller circulation pump should start running and compressors should stage on off according to the glycol setpoint temperatur...

Страница 16: ...ipment purchased from Pro Refrigeration Inc Any materi als or equipment not manufactured by Pro Refrigeration Inc are only warranted in so much as warranted by the manufacturer or distributor of such...

Страница 17: ...of our chillers must pass a stringent quality check list before being approved for shipment If a system is found to possess a workmanship flaw please call the factory and inform us of the defect which...

Страница 18: ...Manual for Factory Settings High Pressure Cut Out Low Pressure Cut In Low Pressure Cut Out Oil Failure Control P29NC 3 FREEZE PROTECTION SETTINGS refer to Operation Manual for Factory Settings Low Pr...

Страница 19: ...rocedures To order a refractometer glycol solution tester please contact your sales representative or contact the factory at the above listed phone number DESIRED GLYCOL GLYCOL FREEZE CONTROL CUT IN C...

Страница 20: ...5 26 1 36 35 4 0 8 17 3 26 9 37 36 4 0 8 18 2 27 5 38 37 4 2 4 19 1 28 39 38 4 4 2 20 1 28 5 40 39 4 6 21 1 29 1 41 40 4 7 8 22 1 29 6 42 41 4 9 8 23 2 30 2 43 42 4 11 8 24 4 30 7 44 43 4 13 9 25 5 31...

Страница 21: ...l Process Heat Exchanger Volume Capacity D Use chart 1 to find percentage concentration E Multiply total system volume by glycol percentage required Example Brewery Application with Fermenters as Proc...

Страница 22: ...repair recharge B Clogged Liquid Line Filter Drier B Replace C Expansion Valve malfunction C Check Superheat Setting adjust or replace D Condensing Temperature too low D Check means of regulating Cond...

Страница 23: ...arms Inspect for glycol leaks Refrigerant Sight Glass Inspection DAILY Daily Inspection Notes WEEKLY Date Date Suction Pressure Proper Glycol Reservoir Level Discharge Pressure Compressor Superheat We...

Страница 24: ...Packaged Glycol Chiller Systems V NOTES...

Страница 25: ...Pro Refrigeration Inc 326 8th ST SW Auburn WA 98001 Tel 800 845 7781 Fax 253 735 2631 Pro Refrigeration Inc 319 Farmington Road Mocksville NC 27028 Tel 800 845 7781 Fax 253 735 2631...

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