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Table of  Contents  | 

III

Preface

Th

  is manual is intended to be used in conjunction with 

Pro Refrigeration, Inc Chiller Systems

Th

  is manual will guide you through the process of install-

ing, commissioning, and maintaining your Pro Chiller 
System. 

Receiving & Unloading

Before signing the Bill of Lading please complete the 
following:

•Check Service Panels for Damage

•Confi rm positive pressure on refrigerant pressure gauges.

•Remove from service panels and visually inspect all pip-
ing for broken and or cracked lines.

Please note any obvious, or potential damage on bill of 
lading prior to signing. Contact Pro Refrigeration, Inc 
immediately 800-845-7781 to report any damage.

Manufactured By:

Pro Refrigeration, Inc.

Pro Refrigeration is located in Auburn WA. Auburn is 
located 30 miles from Seattle, WA in the shadow of Mt. 
Rainier.

Physical Address:

326 8th ST SW
Auburn, WA 98001

www.prochiller.com

Mailing Address:

PO BOX 1528
Auburn, WA 98071-1528

Telephone: 

253-735-9466

Fax: 

253-735-2631

Customer Service

Please feel free to contact customer service with any 
questions pertaining to this or any other Pro Refrigera-
tion, Inc product.

Customer Support Hours: 
Monday-Friday
7am-5pm (Pacifi c Standard Time)

Telephone: 

253-735-9466

Fax: 

253-735-2631

Email:

 [email protected]

Warnings & Cautions:

Th

  roughout this manual warnings & cautions will be 

issued containing pertenant information regarding the 
safety of you and/or your equipment.  Th

  ese messages 

will be accompanied by the following symbols:

 

Warning

 

Caution

Содержание CHILSTAR Series

Страница 1: ...Operations Manual...

Страница 2: ...MPS 3 GLYCOL STORAGETANK 3 REFRIGERATION EQUIPMENT 3 SPIRAL DRUM EVAPORATOR 3 PUMPCURVESSUPPLIEDBYPUMPSERIES 4 INSTALLATION OPERATION MAINTENANCE 6 WIRING 7 MAINTENANCE iv PIPING 6 RECEIVING AND INSPE...

Страница 3: ...report any damage Manufactured By Pro Refrigeration Inc Pro Refrigeration is located in Auburn WA Auburn is located 30 miles from Seattle WA in the shadow of Mt Rainier Physical Address 326 8th ST SW...

Страница 4: ...CL CLASSIC NOTANK X NONE COMPRESSORMAKE B BITZER C CARLYLE M MANEUROP E EMERSON COPELAND X NONE P PROREFRIGERATION NUMBEROFREFRIGERATIONCIRCUITS 1 2 3 4 5 CIRCUITHORSEPOWER HERMETIC SEMI HERMETIC 02 1...

Страница 5: ...g By manifolding the evaporators together we can maximize the efficiency of the heat exchanger surface area We offer a 5 year replace ment warranty for the evaporator The warranty does not cover failu...

Страница 6: ...4 Pro Refrigeration Inc PUMP CURVES SUPPLIED BY PUMP SERIES 1ST Series Pump Curve 2ST Series Pump Curve...

Страница 7: ...Packaged Glycol Chiller Systems 5 3ST Series Pump Curve 5SH Series Pump Curve...

Страница 8: ...iping must be in accordance with applicable local and state codes 2 Refrigerant piping should be designed and installed in accordance with recommended practices outlined in ARI or ASHRAE piping guide...

Страница 9: ...nd contaminants in the system not removed by proper evacuation can cause corrosion on compressor windings expansion valve freeze up oil sludge and high discharge pressures 2 Attach vacuum pump to low...

Страница 10: ...possible loose or corroded wiring 6 Monitor system pressures daily and amperages monthly 7 Check system glycol tank level and percentage for proper freeze point The freeze point should be at least 20...

Страница 11: ...l electrical codes it is likely an electrical disconnect safety switch will need to be located near the chiller system Check name plate or manual for electrical power supply requirements STEP 2 Open E...

Страница 12: ...h the piping with water Visually check for any leaks on the system before proceeding STEP 5 Turn each circuit s STAGE switch to the ON position If your chiller is a single circuit system turn the CHIL...

Страница 13: ...AGE CHILLER switches OFF and drain the water from system and tank If no tank is installed open up your piping inside the processing plant and drain water It is important to drain as much water as poss...

Страница 14: ...pped inside the main electrical enclosure in a plastic bag Install these into the fuse block associated with your condensing unit If chiller has circuit breakers switch them to the ON position Danfoss...

Страница 15: ...disconnect to to the ON position Turn CHILLER or STAGE switches to ON The chiller circulation pump should start running and compressors should stage on off according to the glycol setpoint temperatur...

Страница 16: ...ipment purchased from Pro Refrigeration Inc Any materi als or equipment not manufactured by Pro Refrigeration Inc are only warranted in so much as warranted by the manufacturer or distributor of such...

Страница 17: ...of our chillers must pass a stringent quality check list before being approved for shipment If a system is found to possess a workmanship flaw please call the factory and inform us of the defect which...

Страница 18: ...Manual for Factory Settings High Pressure Cut Out Low Pressure Cut In Low Pressure Cut Out Oil Failure Control P29NC 3 FREEZE PROTECTION SETTINGS refer to Operation Manual for Factory Settings Low Pr...

Страница 19: ...rocedures To order a refractometer glycol solution tester please contact your sales representative or contact the factory at the above listed phone number DESIRED GLYCOL GLYCOL FREEZE CONTROL CUT IN C...

Страница 20: ...5 26 1 36 35 4 0 8 17 3 26 9 37 36 4 0 8 18 2 27 5 38 37 4 2 4 19 1 28 39 38 4 4 2 20 1 28 5 40 39 4 6 21 1 29 1 41 40 4 7 8 22 1 29 6 42 41 4 9 8 23 2 30 2 43 42 4 11 8 24 4 30 7 44 43 4 13 9 25 5 31...

Страница 21: ...l Process Heat Exchanger Volume Capacity D Use chart 1 to find percentage concentration E Multiply total system volume by glycol percentage required Example Brewery Application with Fermenters as Proc...

Страница 22: ...repair recharge B Clogged Liquid Line Filter Drier B Replace C Expansion Valve malfunction C Check Superheat Setting adjust or replace D Condensing Temperature too low D Check means of regulating Cond...

Страница 23: ...arms Inspect for glycol leaks Refrigerant Sight Glass Inspection DAILY Daily Inspection Notes WEEKLY Date Date Suction Pressure Proper Glycol Reservoir Level Discharge Pressure Compressor Superheat We...

Страница 24: ...Packaged Glycol Chiller Systems V NOTES...

Страница 25: ...Pro Refrigeration Inc 326 8th ST SW Auburn WA 98001 Tel 800 845 7781 Fax 253 735 2631 Pro Refrigeration Inc 319 Farmington Road Mocksville NC 27028 Tel 800 845 7781 Fax 253 735 2631...

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