ProtEX-MAX PD8-6310-WM Explosion-Proof NTEP Certified Batch Controller Instruction Manual
3
Table of Contents
Table of Contents ----------------------------------------- 3
Table of Figures ------------------------------------------- 4
Introduction ------------------------------------------------- 5
Ordering Information ------------------------------------ 6
Specifications ---------------------------------------------- 6
General ------------------------------------------------------------ 6
Pulse Input ------------------------------------------------------- 7
Batch Controller Rate/Totalizer Display --------------- 7
Relays ------------------------------------------------------------- 8
Isolated 4-20 mA Transmitter Output ------------------- 8
Serial Communications -------------------------------------- 9
MeterView Pro -------------------------------------------------- 9
Product Ratings and Approvals; ----------------------- 10
Compliance Information ------------------------------ 11
Safety ------------------------------------------------------------ 11
NTEP Weights and Measures Certification --------- 11
Electromagnetic Compatibility -------------------------- 11
Safety Information -------------------------------------- 12
Installation ------------------------------------------------ 12
Unpacking ------------------------------------------------------ 13
Pre-Installed Conduit/Stopping Plug ------------------ 13
Mounting ------------------------------------------------------- 13
Cover Jam Screw -------------------------------------------- 13
Transmitter Supply Voltage Selection (P+, P-) ---- 14
Programming Lockout Jumper (NTEP Lockout) -- 15
Wire Security Seal Installation (NTEP Seal) -------- 16
Connections --------------------------------------------------- 17
Required & Factory Wired Connection --------------- 17
Connectors Labeling -------------------------------------- 18
Power Connections --------------------------------------- 18
Pulse Input Signal Connections ------------------------ 19
Serial Communication Connections ------------------ 19
Three Wire Connections ----------------------------- 20
Serial Adapters --------------------------- 21
Relay Connections ---------------------------------------- 22
Switching Inductive Loads ------------------------------- 22
F4 Digital Input Connections ---------------------------- 23
4-20 mA Output Connections --------------------------- 23
Analog Output Transmitter Power Supply ----------- 23
Interlock Relay Feature ---------------------------------- 23
Basic Operation and Programming --------------- 24
Buttons ---------------------------------------- 24
Front Panel Buttons and Status LED Indicators -- 25
Controller Operation ---------------------------------------- 26
Batch Control Operation Example --------------------- 27
Pro Software --------------------------------- 29
MeterView Pro Installation ------------------------------ 29
Display Functions and Messages ---------------------- 30
Setting Numeric Values ----------------------------------- 32
Setting Up the Batch Controller (
Scaling and Calibration ---------------------------------- 34
Setting the Input Signal (Input) ------------------------- 34
Setting the Totalizer and Batching Features (
----------------------------------------------------------------- 34
Setting the Input Units or Custom Tags (
Programming the Batch Controller (
Time Base, Total Conversion Factor & Total
Reset ------------------------------------------------ 37
) ------------------------------ 38
Calibrating the Controller with External Source
) ------------------------------------------------- 38
Setting the Display Parameter & Intensity (
----------------------------------------------------------------- 39
) ---------------------------- 41
Setting the Relay Action --------------------------------- 41
Setting Batch Control Relays --------------------------- 41
Programming Alarm Set and Reset Points --------- 42
Setting Fail-Safe Operation ----------------------------- 42
Programming Time Delay ------------------------------- 42
Relay Operation Details ----------------------------------- 43
Overview ----------------------------------------------------- 43
Relays Initialization --------------------------------------- 43
Fail-Safe Operation --------------------------------------- 43
Front Panel LEDs ----------------------------------------- 43
) ---------------------------------- 44
Pump Alternation Control -------------------------------- 44
Setting up the Interlock Relay (Force On) Feature 44
Sample Relay Operation -------------------------------- 45
Relay and Alarm Operation Diagrams ---------------- 45
High Alarm Operation (Set > Reset) ------------------ 45
Low Alarm Operation (Set < Reset) ------------------ 45
Low Alarm with Fail-Safe Operation (Set < Reset) 45
Rate Relay Sampling Operation ----------------------- 46
Total Relay Sampling Operation ----------------------- 46
Time Delay Operation ------------------------------------ 47
Scaling the 4-20 mA Analog Output (
) ----------------------------------------- 48
) ------------------------------------- 48
Protecting or Locking the Controller ------------------ 48
Disabling Password Protection ------------------------ 49
Advanced Operation and Programming --------- 50
Advanced Features Menu & Display Messages --- 50
Function Keys Operation -------------------------------- 52
F4 Operation ------------------------------------------------ 52
Multi-Point Calibration & Scaling ---------------------- 52
Maximum/Minimum Readings -------------------------- 52
) ----------------------------------------- 53
) ------------------------------ 53
Modbus RTU Serial Communications (
Serial Communications Overview --------------------- 54
) ------------------------------------ 55