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Pump Sleep Settings

Navigation:  
MAIN       PUMP 1, 2,
or PONY PUMP
SLEEP SETTINGS

SETTING

FLOW MODE

VFD FREQUENCY MODE

DEFINITION

PUSH FOR FLOW

PUSH FOR VFD

Sleep Flow

Sleep Delay

Wake DEV.

Sleep Frequency

Sleep Delay

Switches to Flow Mode.

Switches to VFD Frequency Mode

Pump enters sleep mode at this flow rate.

Time between when flow reaches the Sleep 
Flow rate and sleep mode is activated.

System starts the pumps when the 
discharge pressure reaches this value.

Pump enters sleep mode when VFD 
frequency/pump speed reaches this rate.

Time between sleep frequency detection 
and sleep mode activation.

About Pump Sleep Mode
The main (Lead) pump and 
Pony (Jockey) pumps enter 
sleep mode when the PSI Setpoint is reached and demand (flow) 
stops. There are two modes of determining demand:
1)   Flow Mode (Preferred Method) The controller measures
 

demand using either a flow switch or flow sensor.

 
 

•  A Flow Switch can only detect fluid movement. It cannot mea-

 

  sure the rate of flow. It provides two signals to the controller:

 
 

  0:  Water is not flowing.

 

  1:  Water is flowing.

 
 

For this reason, the Sleep Flow setting should be set to 0.

 
 

•  A Flow Sensor measures the flow rate in GPM. The Sleep 

 

  Flow setting for each system will vary by application and 

 

  pump performance range.

 
2)   VFD Frequency Mode.  The controller measures demand  
 

using the VFD frequency (pump speed). The sleep frequency 

 

setting will vary by application, but typical ranges are 

 

between 32 – 50 Hz.

Lag Pump Settings

Navigation:  
MAIN       PUMP 1
or PUMP 2
LAG SETTINGS

SETTING

SETTING

Flow / PSI Mode

VFD FREQUENCY MODE

DEFINITION

DEFINITION

Lag Start PSI
Deviation

Lag Start Delay

Lag Stop Flow

Lag Stop Delay

The controller measures demand using the VFD frequency.

Lag Start Delay

Lag Stop 
Frequency

Lag Stop Delay

Lag Start 
Frequency

The lag pump starts when the difference 
between the pressure setpoint and 
discharge pressure reaches this value.
Time between Start PSI deviation and lag 
pump start.

Lag pump stops when the system pressure
setpoint is reached and the flow rate 
reaches this value.

Time between when the Lag Stop Flow rate 
occurs and the lag pump is stopped.

The lag pump starts when the lead VFD 
frequency reaches this value, after the lag 
start delay time has passed.

The lag pump stops when the lead VFD 
frequency reaches this value, after the lag 
stop delay time.

Time between Lag Start Frequency 
detection and the lag pump is started.

Time between Lag Start Frequency 
detection and lag pump is stopped.

About Lag Settings
The controller starts and 
stops Lag pumps based on 
demand. It can use two different modes to determine demand: 
1) Pressure & Flow or 2) VFD Frequency.

NOTE:  Requires Flow Meter
Start Mode - PSI Deviation.  The controller starts the lag pump 
if the duty pump is running and the discharge pressure is too 
far below the PSI Setpoint.
Stop Mode – Minimum Flow Rate.  The controller stops the lag
pump when the system pressure setpoint is reached and the 
flow rate reaches this value.

Precision Pumping Systems    

    GoPPS.com    

    6515 Business Way, Boise, ID 83716    

    208.323.5300        

49

8.4  Pump Settings

Содержание SuperNOVA

Страница 1: ...ance Instructions 0 Warranty Information 1 Safety Instructions 2 Component Manual Library 3 Flagship Pump Station Components 4 Drop Pipe Installation 5 Custom Pump Station Components 6 Theory of Opera...

Страница 2: ...Booster Submersible Pump Station Vertical Multi Stage Booster Vertical Turbine Submersible Theory of Operation Single Pump Systems Multi Pump Systems Start Up Basic Operation Control Monitoring PPS C...

Страница 3: ...horized by a PPS technician 4 There is no warranty coverage for mechanical pump seals or packing glands unless the failure occurs during the initial start up of the system 5 Any modifications to the p...

Страница 4: ...r mechanical pump seals or packing glands unless the failure occurs during the initial start up of the system 5 Any modifications to the pumping system without written approval by PPS shall void this...

Страница 5: ...ve equipment Main Disconnect and branch circuit protection for this panel to be provided by others TURN OFF ALL power to the control panel before working on or around electrical equipment Never operat...

Страница 6: ...reate an explosion resulting in SEVERE INJURY OR PROPERTY DAMAGE NOTE The manufacturer is not responsible for any damages caused by freezing due to improper winterizations Read and follow the winteriz...

Страница 7: ...ow this QR Code or click HERE Follow this QR Code or click HERE Follow this QR Code or click HERE Follow this QR Code or click HERE Follow this QR Code or click HERE Follow this QR Code or click HERE...

Страница 8: ...ess Way Boise ID 83716 208 323 5300 8 FLAGSHIP PUMP STATION COMPONENTS 3 1 Your station may differ slightly from this image If you need assistance locating a component not shown contact our Service Su...

Страница 9: ...manual by following this QR Code or clicking HERE Your pump station includes a pressure gauge Locate the brand and model number in your pump station and locate the correct manual by following this QR...

Страница 10: ...rovides corrosion protection custom colors available Air Relief Valve Precision Pumping Systems GoPPS com 6515 Business Way Boise ID 83716 208 323 5300 10 3 2 Your station may differ slightly from thi...

Страница 11: ...tation includes an end suction centrifugal pump Locate the brand and model number in your pump station and locate the correct manual by following this QR Code or clicking HERE MOTOR Your pump station...

Страница 12: ...Switch Pressure Sensor 2 MPT Connection Suction and Discharge 1 Blow Out Pressure Tank Exhaust Fan VFD Vent Touch Display Combo Pressure Gauge VFD Access Cover Vent Drain Isolation Valve 3 3 Your stat...

Страница 13: ...station includes an end suction centrifugal pump Locate the brand and model number in your pump station and locate the correct manual by following this QR Code or clicking HERE MOTOR Your pump statio...

Страница 14: ...in constant output pressure and varying flows Pump Flow Switch Protects the pump from running dry and helps the pump go into idle mode Check Valve Advanced Keyboard for easy control and operation Pres...

Страница 15: ...tation includes an end suction centrifugal pump Locate the brand and model number in your pump station and locate the correct manual by following this QR Code or clicking HERE MOTOR Your pump station...

Страница 16: ...nning dry and helps the pump go into idle mode Control Box Pressure Gauge Pump and Motor VFD Pressure Transmitter Sends pressure reading to the VFD 3 5 Your station may differ slightly from this image...

Страница 17: ...station includes an end suction centrifugal pump Locate the brand and model number in your pump station and locate the correct manual by following this QR Code or clicking HERE MOTOR Your pump station...

Страница 18: ...ee of welding seams or cracks to prevent rust Structural steel is welded underneath to maximize strength UL rated control cabinet for VFD Thermosetting Epoxy Powder Coating provides corrosion protecti...

Страница 19: ...ation includes an end suction centrifugal pump Locate the brand and model number in your pump station and locate the correct manual by following this QR Code or clicking HERE MOTOR Your pump station i...

Страница 20: ...Jockey Pump Optional Filter Pressure Relief Valve Pressure Transmitter High PSI Switch Duty Pumps Flow Meter 3 7 Your station may differ slightly from this image If you need assistance locating a comp...

Страница 21: ...r pump station includes an end suction centrifugal pump Locate the brand and model number in your pump station and locate the correct manual by following this QR Code or clicking HERE MOTOR Your pump...

Страница 22: ...Gauge Pump and Motor Industrial Grade Valves Pressure Transmitter Sends pressure reading to the VFD Control Box PHOENIX 3 8 Your station may differ slightly from this image If you need assistance loca...

Страница 23: ...er in your pump station and locate the correct manual by following this QR Code or clicking HERE MOTOR Your pump station includes a motor Locate the brand and model number in your pump station and loc...

Страница 24: ...tter and Pressure Gauge Check Valve Pressure tank UL rated control cabinet for VFD Thermosetting Epoxy Powder Coating provides corrosion protection custom colors available 3 9 Your station may differ...

Страница 25: ...ation includes an end suction centrifugal pump Locate the brand and model number in your pump station and locate the correct manual by following this QR Code or clicking HERE MOTOR Your pump station i...

Страница 26: ...NEPTUNE Series Precision Pumping Systems GoPPS com 6515 Business Way Boise ID 83716 208 323 5300 26 3 10 COMING SOON...

Страница 27: ...station includes an end suction centrifugal pump Locate the brand and model number in your pump station and locate the correct manual by following this QR Code or clicking HERE MOTOR Your pump station...

Страница 28: ...VIRGO Series COMING SOON Precision Pumping Systems GoPPS com 6515 Business Way Boise ID 83716 208 323 5300 28 3 11...

Страница 29: ...tation includes an end suction centrifugal pump Locate the brand and model number in your pump station and locate the correct manual by following this QR Code or clicking HERE MOTOR Your pump station...

Страница 30: ...ipe to grooved elbow from step one with groove x HDPE clamp gure 4 Remove bolts from groove x HDPE clamp as shown gure 5 Install gasket all the way over the HDPE drop pipe as shown gure 6 Install groo...

Страница 31: ...d Vertical Turbine Pumps Air Relief Pressure Gauges High Pressure Relief Valve Powder Coated Station Skid Automatic Actuated Butterfly Valve Canned Turbine Station CUSTOM PUMP STATION COMPONENTS 5 1 Y...

Страница 32: ...icking HERE PUMP Your pump station includes an end suction centrifugal pump Locate the brand and model number in your pump station and locate the correct manual by following this QR Code or clicking H...

Страница 33: ...ure Transducers Butterfly Valves VMS Pony Pump Air Relief Air Relief Check Valves Powder Coated Station Skid End Suction Centrifugal Booster Pumps Centrifugal Booster Pumps Vertical Multi Stage Pony P...

Страница 34: ...UMP Your pump station includes an end suction centrifugal pump Locate the brand and model number in your pump station and locate the correct manual by following this QR Code or clicking HERE MOTOR You...

Страница 35: ...ater Sun Shade Filter Flush Harmonics Air Conditioning UL Listed Variable Speed Control System High Flow Submersible Duty Pumps Jockey Pumps High Pressure Switches High Pressure Relief Valve High Flow...

Страница 36: ...er in your pump station and locate the correct manual by following this QR Code or clicking HERE PUMP Your pump station includes an end suction centrifugal pump Locate the brand and model number in yo...

Страница 37: ...peed Control System Pressure Transducers High Pressure Switch Powder Coated Station Skid Galvanized Piping Pressure Gauges Air Relief Vertical Multi Stage Booster Pumps 5 4 Your station may differ sli...

Страница 38: ...er in your pump station and locate the correct manual by following this QR Code or clicking HERE MOTOR Your pump station includes a motor Locate the brand and model number in your pump station and loc...

Страница 39: ...ariable Speed Control System Check Valves Butterfly Valves High Pressure Switches Submersible Turbine Pump Self Cleaning Filter Touch Screen User Interface Main Disconnect Switch Flow Meter Pressure T...

Страница 40: ...tters and sensors Locate the brand and model number in your pump station and locate the correct manual by following this QR Code or clicking HERE PRESSURE TRANSMITTERS SENSORS Your pump station may in...

Страница 41: ...stems can also automatically send faults and warnings via email or text message THEORY OF OPERATION Precision Pumping Systems GoPPS com 6515 Business Way Boise ID 83716 208 323 5300 41 Can the Jockey...

Страница 42: ...o timer based and manual filter flush controls Automatically operated intake screen supply valve 6 2 2b Remote Start In addition to starting on pressure drop the system can also start via a remote sig...

Страница 43: ...rocedures must be performed Perform the following steps only if the system has been shut down temporarily and the system is pressurized CAUTION If the pumping system has been shut down for a long time...

Страница 44: ...em Settings Pressure Flow Level Pump Settings Sleep Settings Lag Pump Settings Lead Lag Alternation VFD Bypass Mode Pony Flow Settings Miscellaneous Line Fill Mode Remote Start CW Valve Panel Temp Set...

Страница 45: ...ternation Mode View Pump Status Pony Pump Start Stop Settings VFD Communication Settings VFD Bypass Mode Harmonic Filter Settings Underload Settings Prime Loss Settings 8 5 Using the Trend Log Downloa...

Страница 46: ...system setpoint If the intake pressure is at or above the 100 setpoint the system setpoint is not manipulated by PID mode How often the PID mode system samples the intake pressure measurements System...

Страница 47: ...ID mode Displays the current discharge pressure Setpoint Speed setting ranging from 0 Stopped 100 Full speed System faults when the flow rate reaches this value Time between fault value detection and...

Страница 48: ...ain level The system will also trigger an alarm warning if the level is too high About Level Transmitter Calibration When replacing the level transmitter it s necessary to for the controller to know t...

Страница 49: ...50 Hz Lag Pump Settings Navigation MAIN PUMP 1 or PUMP 2 LAG SETTINGS SETTING SETTING Flow PSI Mode VFD FREQUENCY MODE DEFINITION DEFINITION Lag Start PSI Deviation Lag Start Delay Lag Stop Flow Lag S...

Страница 50: ...lead pump operates before the controller alternates lead lag designations Manually alternates the lead lag pump designations Enables or disables communication between a variable frequency drive and th...

Страница 51: ...ngs Prime Loss Settings Navigation MAIN PUMP UNDERLOAD SETTINGS Navigation MAIN PUMP PRIME LOSS SETTINGS SETTING SETTING DEFINITION DEFINITION Frequency Delay Torque Restart Trials Delay Restart Delay...

Страница 52: ...og Enable Disable Remote Mode Load Save Controller Settings Set Password Navigation MAIN REMOTE SETTINGS Navigation MENU LOAD SAVE VALUES Navigation MENU PASSWORD PROTECTION SETTING DEFINITION REMOTE...

Страница 53: ...abled The controller increases the PSI Setpoint by this value after each Step Delay time has passed How long the controller maintains the PSI Set point before increasing it by the Step PSI value TEST...

Страница 54: ...fault has been resolved reset the system by pressing Reset on the Main screen 9 1 High Pressure Pressure exceeds the pressure setpoint POSSIBLE CAUSE POSSIBLE SOLUTIONS Closed discharge isolation val...

Страница 55: ...ng in network Make sure the inlet isolation valve is completely open Inspect water source Use the Trend Log to determine if the fault occurs while the system is operating at design flow pressure Inspe...

Страница 56: ...e the Trend Log to determine if the fault occurs while the system is operating at design flow pressure Inspect and correct the Low Flow Fault setting Repair or replace sensor wiring Replace with flow...

Страница 57: ...ault occurs while the system is operating at design flow pressure Make sure demand does not exceed the motor pump design capacity Repair or replace sensor wiring Compare pressure transmitter data via...

Страница 58: ...age may be present even when the disconnect switch is off CAUTION Keep Control panel closed when operating equipment DANGER HAZARDOUS PRESSURE Working on a pressurized system can cause an explosion re...

Страница 59: ...needed See equipment manufacturer manual for detailed repair instructions Inspect for leaks and proper operation and repair as needed See equipment manufacturer manual for detailed repair instruction...

Страница 60: ...s 5 Visually inspect dustiness corrosion or temperature 6 Inspect clean heat sink See manufacturer manual for detailed maintenance instructions Winterizing the Pump Station and Isolating the Distribut...

Страница 61: ...e Test Manifolds Tubing and Hose Connections Inspect Incoming Power Connections Adjust Quick Pressure Relief Valve Check Overloads Connections and Settings Test Amiad Filter Operation Check Field Stri...

Страница 62: ...m of PSID Switch Amiad SAF Remove Black Canister from Flush Valve Filter Inspect and Clean Filter and Open Amiad SAF Remove Lower Tubing from 2 Flush Valve and Pilot Amiad SAF Set Three Way PSID Test...

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