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INTRODUCTION

EATON

Powerware

®

Energy Management System (EMS) Upgrade Kit User’s Guide

S

164201724 Rev 1

www.powerware.com

3

Safety Warnings

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

This manual contains important instructions that you should follow during installation and
operation of the EMS−UGK. Please read all instructions before operating the equipment and
save this manual for future reference.

D

A

N

G

E

R

This EMS−UGK contains

LETHAL VOLTAGES

. All repairs and service should be performed

by

AUTHORIZED SERVICE PERSONNEL ONLY

. There are

NO USER SERVICEABLE

PARTS

inside the EMS−UGK.

C

A

U

T

I

O

N

S

To reduce the risk of fire or electric shock, install this EMS−UGK in a temperature and
humidity controlled, indoor environment, free of conductive contaminants. Ambient
temperature must not exceed 40

°

C (104

°

F). Do not operate near water or excessive

humidity (95% maximum).

S

Use the branch circuit breakers to disconnect hazardous voltage from the EMS−UGK. Turn
off the breaker before disconnecting the voltage measuring circuit cables, or hazardous
voltage may be present at the exposed end of the cable.

S

Installation or use of the equipment in a manner not specified by the manufacturer may
impair the protection provided by the equipment.

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Содержание 208/120V

Страница 1: ...Powerware Energy Management System EMS Upgrade Kit 208 120V 380 220V 400 230V 415 240V User s Guide...

Страница 2: ...owerware Power Xpert and X Slot are registered trademarks of Eaton Corporation or its subsidiaries and affiliates HyperTerminal is a registered trademark of Hilgraeve Kirk is a registered trademark of...

Страница 3: ...R S MANUAL Refer to your operator s manual for additional information such as important operating and maintenance instructions This symbol indicates that you should not discard waste electrical or ele...

Страница 4: ......

Страница 5: ...5 Initial System Configuration 26 Initial Panel and Breaker Configuration Using the Software Configuration Tool 31 Initial Panel and Breaker Configuration Using the Display 34 Advanced Metering Instal...

Страница 6: ...Slot Card 51 Control Terminals 52 Relay Output Contacts Alarm Relay 53 Programmable Signal Inputs Building Alarms 53 5 Maintenance 55 Recycling the Used Equipment 55 Updating the Firmware 55 Replacin...

Страница 7: ...ution monitoring solution especially where power needs are changing and backup architecture must be scalable S Can be mounted on a wall with the included mounting bracket and customer supplied fastene...

Страница 8: ...to 400A up to 100A for input ground The following accessories for the EMS UGK are available S Subfeed breaker monitoring rated to measure currents up to 400A S 100A branch circuit breaker monitoring...

Страница 9: ...VICE PERSONNEL ONLY There are NO USER SERVICEABLE PARTS inside the EMS UGK CAUTION S To reduce the risk of fire or electric shock install this EMS UGK in a temperature and humidity controlled indoor e...

Страница 10: ...rver ce manuel afin de pouvoir vous y reporter ult rieurement DANGER Cet EMS UGK contient des TENSIONS MORTELLES Toute op ration d entretien et de r paration doit tre EXCLUSIVEMENT CONFI E A UN PERSON...

Страница 11: ...andbuch zum Nachlesen auf WARNUNG Die EMS UGK f hrt lebensgef hrliche Spannungen Alle Reparatur und Wartungsarbeiten sollten nur von Kundendienstfachleuten durchgef hrt werden Die EMS UGK enth lt kein...

Страница 12: ...iento el equipo y guarde este manual para referencia en el futuro PELIGRO Este EMS UGK contiene VOLTAJES MORTALES Todas las reparaciones y el servicio t cnico deben ser efectuados SOLAMENTE POR PERSON...

Страница 13: ...after acceptance file a claim for concealed damage To file a claim for shipping damage or concealed damage 1 File with the carrier within 15 days of receipt of the equipment 2 Send a copy of the damag...

Страница 14: ...For more detailed information download the Power Xpert Gateway Series 1000 Card User s Guide from the Documentation page on the Power Xpert card once the card is accessible on the user s network or fr...

Страница 15: ...B 9 extender cable Subfeed Accessory Kit only if ordered 3 Subfeed transition harnesses each with 2 two position connector plugs 3 Branch CTs split core 400A 1V output with two position connector rece...

Страница 16: ...e 1 Table 1 Wall Specifications Customer Supplied Components Component Specification Wall surface and wall anchors Sufficient to support the weight of the EMS UGK and installed cables see Table 12 on...

Страница 17: ...00 152 4 mm 6 00 226 0 mm 8 90 283 5 mm 11 16 16 8 mm 0 66 12 7 mm 0 50 TYP 5 3 mm 0 21 TYP Figure 3 Mounting Template 4 Slide the loosened front screws on the electronics module into the slots on th...

Страница 18: ...at for the other conduit box Tighten the mounting bracket screws to secure the conduit box es Left Conduit Box Front Plate Front Plate Mounting Slots 4 places Serial Port Service Extended Serial Port...

Страница 19: ...cable S To prevent mechanical damage coil and secure any excess cable away from the floor The EMS UGK is designed for quick and easy installation Labels on the harnesses describe where to connect the...

Страница 20: ...g the thermal performance of the equipment S Plan the location and installation of the CTs and wire taps to allow for adequate bending radius of wiring If necessary support the CTs to avoid undue stra...

Страница 21: ...42 101 6 mm 4 Wire Tap Transition N A Three Phase Circuit Breaker 101 6 mm 4 Subfeed Transition N A Subfeed Breaker 50 8 mm 2 Circuit breaker numbering NEMA Standard See Breaker Numbering on page 37 N...

Страница 22: ...age Harness V1 Figure 6 Harness Connections at the Electronics Module Table 5 EMS UGK Harness Connections Connection Description CT1 Branch circuit harness from Panel 1 Input 1 to Panel 1 breaker pole...

Страница 23: ...em EMS Upgrade Kit User s Guide S 164201724 Rev 1 www powerware com 17 Figure 7 Panel Detail EMS UGK LV Model with Dual Panel Option Shown NOTE Single Panel option only Connections for CT1 CT2 CTM and...

Страница 24: ...f the CT to insert the wire through the slit and reinstall the cap Install all CTs with the H1 lettering facing the same direction Connect each labeled lead on the main input harness A B C Neutral and...

Страница 25: ...anation of breaker numbering For each circuit breaker to be monitored find its labeled connector on the branch circuit harness connect a 75A or 100A branch CT to the connector then install the CT arou...

Страница 26: ...f the CT to insert the wire through the slit and reinstall the cap Install all CTs with the H1 lettering facing the same direction Attach each subfeed transition harness to the appropriate connection...

Страница 27: ...oltage harness V1 for Panel 1 locate the green and yellow Ground wire Attach the Ground ferrule to a ground point within the panel See Figure 5 on page 15 11 Attach the Neutral wire to the Neutral bar...

Страница 28: ...ap transition harness supplied to each of the phase A B and C connectors on the voltage harness Connect the wire tap transition harnesses to the appropriate phase connections of the unoccupied three p...

Страница 29: ...sizing see Table 3 on page 14 Verify the wire taps are completely closed around the wires Connect the phase A B and C connectors on the voltage harness to the appropriate installed wire taps Coil and...

Страница 30: ...y if installed turns off then release the switch 20 Verify that the Power LED on the Power Xpert Gateway Series 1000 Card illuminates see Figure 13 Display option only Verify that the display on the f...

Страница 31: ...omputer running the Microsoft Windows XP or Windows 2000 operating system To install the software configuration tool 1 Connect a computer to the service port on the electronics module using the suppli...

Страница 32: ...em settings 1 Verify the EMS UGK is physically connected to all installed CTs 2 Verify that main voltages are connected and the EMS UGK is powered on 3 Click Start Programs EATON EMS Configuration Too...

Страница 33: ...the system is not yet configured active alarms may appear in the Active Alarms window upon connection and may be ignored If your system is dual input but only one input displays on the System Status...

Страница 34: ...e the new name Press Enter then click Yes to confirm 2 Set the Rating in VA for the installation This setting matches the summation of the ratings on your panels and is the overload level To calculate...

Страница 35: ...ck the Calibration tab to display the EMS System Calibration page NOTE For optimal results verify that the circuits are loaded to nominal load levels prior to starting calibration Have qualified servi...

Страница 36: ...lay If unselected voltages display as Line to Neutral voltages Enable THD Alarms Select to enable Total Harmonic Distortion metering alarms detected by monitor Enable Dual Input Mode Select for dual i...

Страница 37: ...the configuration cable 18 Activate the reset switch on the bottom of the electronics module hold the switch for 10 seconds or until the display if installed turns off then release the switch 19 Conti...

Страница 38: ...the panel numbering style NOTE Changing panel layout erases all branch circuit breaker configurations NOTE To revert any changes made on the current page back to default settings before saving click...

Страница 39: ...ent load CT Ratio Specify the current transformer ratio 75A NOTE The selected ratio converts to the value 71 9 NOTE To revert any changes made on the current page back to default settings before savin...

Страница 40: ...l 4 Configure the following settings to match the physical panel Phases always three phase Breakers the number of breakers in the panel Rating the rating in Amps of the main panel breaker Panel Layout...

Страница 41: ...EMS Upgrade Kit User s Guide S 164201724 Rev 1 www powerware com 35 11 From the setup screen clear the History Log and Load Profile For detailed instructions see Setup Options on page 42 12 Continue t...

Страница 42: ...noring the initial few steps that describe how to install the card in a PDU The quick start instructions direct you to S Connect the Ethernet cable S Connect the configuration serial cable S Configure...

Страница 43: ...f then release the switch The switch is intended for use as a programming reset function NOTE The reset switch controls power to the transformer inside the electronics module The reset switch does not...

Страница 44: ...Options Figure 18 EMS UGK Display The following table shows the indicator status and description Indicator Status Description ON Green On The product on which the EMS UGK is installed is operating no...

Страница 45: ...he and buttons to scroll through a listing of information S Use the and buttons to select another item on the screen to view or change S Use the or button to increase or decrease a selected value S Pr...

Страница 46: ...view panel meters see Table 7 for detail Select PANEL then SCHEDULE to configure or view breaker meters see Table 8 for detail Input 1 Displays Input 1 Panel 1 performance meters for the system or cr...

Страница 47: ...year Total kilowatt hours Panel fifth screen MAX V MAX I Maximum voltage logged Maximum current logged To reset the panel statistics fifth screen to zero select RESET Table 8 Breaker Meters Screen Lab...

Страница 48: ...urrent setup level Use the arrow keys to enter the new password A Z 0 9 blank then select DONE to save the new password None 1 Set Date and Time Set Month Date Year mm dd yyyy Set Hour Minute Time is...

Страница 49: ...Use the arrow keys to enter the password default password is L1 for Level 1 3 Select DONE The screen displays the setup options To change the default password while logged into System Setup Level 1 a...

Страница 50: ...on the screen to defaults set the RESET value to YES 5 Select OK 6 Repeat Steps 3 to 5 for each panel containing branch circuit breakers to configure 7 When all panel configuration is complete select...

Страница 51: ...the panel percent current levels NOTE 2 Changing panel layout erases all branch circuit breaker configurations To reset all values on the screen to defaults set the RESET value to YES 5 Select OK the...

Страница 52: ...SCHEDULE screen highlight the individual breaker to configure and then select BREAKER Breakers with blank rating RTNG values are not yet configured See Breaker Numbering on page 37 for an explanation...

Страница 53: ...e panel 1 If not already obtained access the System Setup Level 1 password level See Accessing Configuration on page 43 2 From the main menu select METER then PANEL 3 Highlight the panel number PNL an...

Страница 54: ...main menu Viewing Breaker Meters NOTE Use this section only if the optional display is installed To view the meters for the breakers 1 From the main menu select METER then PANEL 2 On the PANEL screen...

Страница 55: ...S UGK S Serial port Service S X Slot card Power Xpert Gateway Series 1000 Card S Relay output contacts Alarm Relay S Programmable signal inputs Building Alarms Figure 20 shows the location of the comm...

Страница 56: ...serial port or through the X Slot card Serial Port Service To establish communication between the EMS UGK and a computer connect your computer to the EMS UGK serial port using a communication cable n...

Страница 57: ...ries ESC V All screens video mode Navigate the screens just as on the EMS UGK s display substituting the keyboard keys 1 2 3 4 and 5 for the five pushbuttons on the EMS UGK display The indicators disp...

Страница 58: ...mon through 100 ohms and have functional electrical isolation from the system but not from each other Polarity Polarity 1 Polarity Polarity 2 Building Alarm 1 Building Alarm 2 Normally Closed Normally...

Страница 59: ...ating of 8A at 32 Vdc or less derate to 1A at 60 Vdc Do not operate above 42 4 Vpk or 60 Vdc Programmable Signal Inputs Building Alarms The EMS UGK incorporates four programmable signal inputs each wi...

Страница 60: ...COMMUNICATION EATON Powerware Energy Management System EMS Upgrade Kit User s Guide S 164201724 Rev 1 www powerware com 54...

Страница 61: ...ted with the latest improvements and benefits visit www powerware com often for updates You can download the latest firmware version and the instructions for installing it Replacing the Power Xpert Ga...

Страница 62: ...t the load and shut down the host equipment Refer to the user s guide for the host equipment for shutdown instructions 1 Depending on the rewiring involved follow the appropriate installation steps 1...

Страница 63: ...A Main 400A Input ground 100A 0 07 kg 0 15 lb 0 10 kg 0 22 lb 0 71 kg 1 56 lb 0 51 kg 1 13 lb Advanced Metering external cables 0 9 kg 2 lb NOTE 1 Weight varies depending on installed options NOTE 2 W...

Страница 64: ...ing Altitude Up to 2 000 meters 6 600 ft above sea level Nonoperating Altitude Up to 12 200 meters 40 000 ft above sea level Acoustical Noise 45 dB excluding alarms EMI Suppression FCC 47 part 15 for...

Страница 65: ...librated at the factory Clock Real Time Clock RTC with one second resolution automatic leap year adjustment and one month backup time Sampling Frequency Current and voltage for each breaker sampled 20...

Страница 66: ...SPECIFICATIONS EATON Powerware Energy Management System EMS Upgrade Kit User s Guide S 164201724 Rev 1 www powerware com 60...

Страница 67: ...UGK appears frozen or locked up Need to cycle power Activate the reset switch on the bottom of the electronics module hold the switch for 10 seconds or until the display if installed turns off then re...

Страница 68: ...TROUBLESHOOTING EATON Powerware Energy Management System EMS Upgrade Kit User s Guide S 164201724 Rev 1 www powerware com 62...

Страница 69: ...ranty does not cover any defects or damages caused by a failure to properly store the Product before installation b shipping and delivery of the Product if shipping is FOB Factory c neglect accident f...

Страница 70: ...Also during such time the period of this Warranty shall continue to run and the expiration of this Warranty shall not be extended upon payment of any overdue or unpaid amounts COSTS NOT RELATED TO WA...

Страница 71: ......

Страница 72: ...1642017241 164201724 1...

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